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Radius Master Owners Manual

MACHINE OPERATION AND MAINTENANCE

The model 911 Radius Master is a footswitch operated, air over oil, ready standing, corner radius
machine. Although the standard choice of radii meet most requirements, optional die sets are available.
The Radius Master is designed to be functional, simple, safe, and easy to maintain.

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Содержание RADIUS MASTER 911

Страница 1: ...5 VAC CORNER RADIUS MACHINE OWNER S MANUAL Website www roperwhitney com Email info roperwhitney com 2833 HUFFMAN BLVD ROCKFORD ILLINOIS 61103 3990 815 962 3011 FAX 815 962 2227 ROPER WHITNEY OF ROCKFORD INC Ver 2 2 Rev 10 27 03 ...

Страница 2: ... Machine Setup and Operation Safety 7 Machine Operation and Maintenance System Function 9 Specifications 9 Setup 10 Operation 10 Maintenance 11 Machine Hydraulics and Pneumatics 12 Electrical Schematic Wiring Diagram 13 Assembly Drawing 14 Hydraulic Fill Parts Diagram 15 Die Assembly Drawing 16 Parts List 17 Radius Master Owners Manual i ...

Страница 3: ...erator and maintenance personnel read this manual in its entirety before attempting to operate or maintain the machine TECHNICAL SUPPORT Should any questions remain unanswered our Field Service Technicians and in house Product Support staff can provide you with assistance Before calling for assistance service or parts please have the following available The machine type and serial number listed on...

Страница 4: ...y or death exists in the equipment or may be associated with its use and that inattention to proper safety operation or maintenance procedures could result in personal injury or death and damage to the equipment CAUTION Acaution box is used to emphasize that inattention to proper safety operation or maintenance procedures could result in damage to the equipment NOTE A note box is used to call atte...

Страница 5: ...scious attitude on your part This chapter describes various safety precautions which must be observed when operating and maintaining your machine This chapter must not be considered all inclusive on the subject of safety Use this chapter as a guide to supplement safety precautions warnings and instructions in Other manuals about this machine Local plant and shop safety rules and codes Governmental...

Страница 6: ...ever attempt self treatment Observe and follow safety instructions in your work area paying special attention to posted warnings such as NO SMOKING HIGH VOLTAGE and DANGER Use safety protective equipment Always wear approved eye and hearing protection Wear safety toe shoes with slip proof soles Keep this safety equipment in good condition Avoid any pinch points created by the movement of the machi...

Страница 7: ...tic equipment from the machine immediately after each use Report defective tools to your supervisor and turn defective tools in for replacement Use hoists and cranes to lift heavy machine units workpieces or any other load too heavy for one person Be sure loads are balanced DO NOT Do not use broken burned mushroomed or defective tools Do not strike two hardened steel surfaces together Never use a ...

Страница 8: ...edures Follow your company s and governmental procedures for the proper identification containment storage and disposal of waste materials Clear the work area of any hazardous obstructions that could result in injury Beware of protruding machine elements or assemblies DO NOT Do not allow extension cords hoses or wires to be placed where they will create a tripping hazard Do not use explosive liqui...

Страница 9: ...ndicate problems requiring immediate attention Shut off power to the system when cleaning or servicing the machine or when guards shields or protective devices are removed or otherwise made inoperable Remove debris and grit with a rake or brush not your hands DO NOT Do not remove paint over alter or deface any machine mounted warning and instruction plates and signs Do not override the safety feat...

Страница 10: ...el 911 Radius Master is a footswitch operated air over oil ready standing corner radius machine Although the standard choice of radii meet most requirements optional die sets are available The Radius Master is designed to be functional simple safe and easy to maintain 8 ...

Страница 11: ...auses the air valve to shift 80 100 PSI of shop air from the ready side of the cylinder to the power booster which through reduction and compression multiplies the force on the hydraulic side by a ratio of 16 to 1 Hydraulic pressure then actuates the cylinder which pulls the die shoe and blade through the workpiece Force is maintained until the operator releases the footswitch When the footswitch ...

Страница 12: ...rd into a standard 115 VAC outlet 3 Connect the air supply to the inlet port on the right side of the machine NOTE This machine requires 80 100 PSI filtered lubricated air OPERATION 1 Turn on at the switch located on the front of the machine 2 Place the workpiece on the table and slide it into the desired die opening 3 While holding the part in place activate the foot switch 10 ...

Страница 13: ...ure for checking the oil level if necessary 1 Remove cylinder rod screw located at the top center of the upper die shoe 2 Remove table 3 Remove 1 2 NPT pipe plug located in the top portion of T fitting 4 Fill fitting with Mobile DTE 25 or equivalent to mid point of fitting threads Replace plug and tighten securely 5 Extend and retract the cylinder rod several times noting the length of stroke Any ...

Страница 14: ...Note Number s refer to parts list on page 17 MACHINE HYDRAULICS AND PNEUMATICS HYDRAULIC AND PNEUMATIC SCHEMATIC Radius Master Owners Manual 12 ...

Страница 15: ...Radius Master Owners Manual ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC WIRING DIAGRAM NUMBERS REFER TO PARTS LIST ON PAGE 17 13 ...

Страница 16: ...ASSEMBLY DRAWING Radius Master Owners Manual PART NUMBERS REFER TO PARTS LIST ON PAGE 17 14 ...

Страница 17: ...Radius Master Owners Manual HYDRAULIC FILL AND PARTS NUMBERS REFER TO PARTS LIST ON PAGE 17 15 ...

Страница 18: ...NUMBER DESCRIPTION QTY 1 788320100 Upper Die Shoe 1 2 288940004 Lower Die Shoe Assembly 1 3 788160101 Guide Pin 2 4 688184593 Springs Die Set 4 5 600063487 Roll Pin 4 6 688000494 Clamp Nut 2 7 788260103 Pin Insert Collar 2 8 611012177 Socket Head Cap Screw 8 16 ...

Страница 19: ...Table 5 20 688346254 Label Radius Master 1 21 688346255 Warning Decal 1 22 679033103 Washer Lock 1 4 8 23 615012053 Screw Socket Head Button 10 24 x 5 8 4 24 611012367 Screw Socket Head Cap 5 8 11 x 1 2 2 25 288940005 Die Assembly 1 27 669234407 Filter 1 28 669000051 Muffler Exhaust 2 29 669011011 Hydraulic Cylinder 1 30 669122992 Valve Air 1 31 669000054 Booster Air Oil 1 32 669041760 HoseAssembl...

Страница 20: ...1 54 660172726 Reducer Threaded 1 55 660082103 Switch Rocker W Tabs 1 56 660102200 Enclosure 1 57 660182920 Sealtite 1 2 Liquatite Type E F 4 ft 58 660172716 Connector Straight Sealtite 1 2 2 62 660000022 Cord Power Supply 8 ft 63 660182933 Terminal Ring Toung 1 64 660182932 Terminal Quickslide 4 65 660000319 Terminal Block 3 66 660000320 End Cover 1 68 660000061 Plug 3 Wire Cord 1 69 660000015 Wi...

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