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Rolls 16 CH 25P, Руководство пользователя

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Rolls 16 CH 25P Скачать руководство пользователя страница 15

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If a gradual decrease in specifi c gravity readings is noted, or the readings consistently 
remain 10 to 20 points below the noted specifi c gravity at full charge, the voltage 
regulator is set too low for the locomotive’s work schedule, and it should be increased 
to allow more charge. Do not increase or decrease the voltage regulator setting 
more than 0.5 volts at a time. Recheck the battery after each adjustment to see if an 
additional change in is necessary.

NOTE:

 Select Rolls Battery Railroad & Diesel Starter models have been specifi cally 

designed with a larger electrolyte reserve to allow for extended watering intervals (up 
to 180 days). Refer to the product specifi cations for the noted electrolyte reserve for 
each model.

AUTOMATIC WATERING SYSTEMS

Frequent locomotive starts demand aggressive charging of the locomotive batteries, 
resulting in increased water use. To avoid damage and ensure cranking amps are 
available, it is important that the proper electrolyte level is maintained in each cell.

Rolls Locomotive Single-Point Watering Systems by Flow-Rite will automatically top up 
the correct amount of distilled water in each cell in 1-2 minutes is the only single point 
watering system designed specifi cally for locomotives. Designed to eliminate the need 
to lift or remove a battery for watering, the Rolls Locomotive Single-Point Watering 
System is the only watering system with internal fl ame arrestors and includes a de-gas 
chamber to allow normal release of gasses. This system has been specifi cally designed 
to allow for electrolyte expansion to avoid dangerous acid spills.

•  Installs on all major brands of locomotive starting batteries 
•  Low profi le design fi ts in locomotive battery compartments 
•  Acid resistant, polypropylene components and tubing 
•  Designed to survive extreme temperatures and vibrations

NOTE: 

To ensure proper operation, routine inspection of watering systems is 

recommended.

Contact your Rolls Battery distributor or dealer for more information. When requesting 
pricing, indicate the battery make, model and preferred water supply.

Содержание 16 CH 25P

Страница 1: ...Installation charging and maintenance procedures for Rolls flooded lead acid Railroad Diesel Starter batteries RAILROAD DIESEL STARTER BATTERY USER MANUAL ...

Страница 2: ...RAILROAD DIESEL STARTER ...

Страница 3: ...y 11 Effect of Electrolyte Level On Specific Gravity 11 Maintenance 12 Electrolyte Adding Distilled Water 12 Watering Intervals 13 Automatic Watering Systems 14 Locomotive Smart Battery Monitoring System 14 Features 15 Sulfation 16 Other Causes Of Sulfation 17 Treating Sulfated Batteries That Do Not Respond To Charging at a Low Rate 17 Cell Replacement Welded Connections 18 Storage 21 Warranty 22 ...

Страница 4: ...ll during transport INSPECTION When receiving shipment of your batteries it is important to thoroughly inspect each pallet battery and packaging Before signing acceptance of the shipment remove the shrink wrap from the pallet and inspect each battery for damage i e cracks dents punctures deformations acid leaks or other visible abnormalities Do not accept shipment if the batteries appear to have b...

Страница 5: ...al impact bring your spent lead acid batteries to a certified recycling depot Lead acid batteries are 97 recyclable and are the most recycled consumer product in the world Closed loop manufacturing and recycling programs allows nearly all components to be recycled or re purposed A credit by weight for lead may be offered by recycling depots or facilities for spent batteries When processed safely r...

Страница 6: ...en during charge which may ignite Keep open flames away from the battery at all times Do not check electrolyte level with a cigarette lighter or match Use a flashlight or permanent lights if required Do not smoke or create sparks Lift batteries with a hoist crane lift truck or similar equipment Move batteries on trucks conveyors or rollers Be sure to place a rubber mat or similar insulating materi...

Страница 7: ...lectrolyte splashed onto body parts Acid and alkaline electrolytes create burns in eyes and on the skin A source of clean water from tap or a dedicated sterile reservoir shall be provided in the vicinity of the battery under charging or maintenance for removing electrolyte splashed onto body parts Eye contact In the event of accidental contact with electrolyte the eyes shall be immediately flooded...

Страница 8: ...re use to ensure accuracy RECOMMENDED TORQUE SETTING TERMINAL N m lb ft FLAG PADDLE RR 27 N m max 33 N m 20 lb ft max 25 lb ft NOTE Damage to terminals and or batteries caused by under over torque is often unrepairable and is not covered under manufacturer warranty Distributors or Dealers may offer replacement or repair where possible at the customer s expense ELECTROLYTE INSPECTION It is normal f...

Страница 9: ... housed inside an outer red polypropylene case To ensure an accurate temperature reading the temperature sensor must be mounted directly to the side of an internal cell See Figure 1 Temperature Sensor below Do not mount the temperature sensor to the top or side of the outer red case or to a battery terminal as these areas will not provide an accurate reading of cell temperature and may cause the v...

Страница 10: ...is referred to as the finish rate Charge current will reduce to 3 of the 20 Hour rate of the battery indicating the battery has reached 100 SOC Battery cells should read 2 35VPC VOLTAGE REGULATOR Rolls Railroad Diesel Starter models are used to supply power for locomotive engine starting and when the generating system is not running Once the engine is running the generating system begins charging ...

Страница 11: ...ATURE FLOAT VOLTAGE VPC 8 VOLT 32 VOLT GREATER THAN 27 C 80 F 2 25 2 30 VPC 9 0 9 20V 36 0 36 8V 10 C 50 F to 27 C 80 F 2 30 2 33 VPC 9 20 9 32V 36 8 37 28V LESS THAN 10 C 50 F 2 33 2 38 VPC 9 32 9 52V 37 28 38 08V The effect of locomotive work schedule on the correct float voltage is often determined by usage and experience If the battery is used for starting frequently such as an auto start stop...

Страница 12: ...aintenance procedures When monitored regularly varying or low readings may be identified early on and charge adjustments made to quickly correct and prevent any further issue or damage EFFECT OF TEMPERATURE ON SPECIFIC GRAVITY Temperature will affect the specific gravity reading of electrolyte When taking specific gravity readings with a hydrometer or refractometer it is important to correct for a...

Страница 13: ...placed periodically as part of the regular maintenance procedure A sticky dark gray residue may be visible on the inside of the standard 1 4 turn bayonet R Caps or watermiser vent caps on flooded battery cells This buildup of dirt and dried electrolyte is quite common and over time may clog the vent holes preventing the release of hydrogen off gas during charging Inspect the caps and clean using a...

Страница 14: ...Technical Support if you have any questions or concerns NOTE Routine cell inspection should be completed to maintain adequate electrolyte in all cells during battery operation and storage If the electrolyte level drops below the top of the plates the exposed surfaces will harden and become sulfated In this case capacity loss and cell damage are often permanent WATERING INTERVALS Flooded lead acid ...

Страница 15: ... is important that the proper electrolyte level is maintained in each cell Rolls Locomotive Single Point Watering Systems by Flow Rite will automatically top up the correct amount of distilled water in each cell in 1 2 minutes is the only single point watering system designed specifically for locomotives Designed to eliminate the need to lift or remove a battery for watering the Rolls Locomotive S...

Страница 16: ...and provide real time undercharge monitoring discharge monitoring impedance monitoring as well as performance maintenance alerts with simple audio visual communication FEATURES BATTERY UNDERCHARGE INDICATOR Chronic undercharging reduces cycle life and is a specific concern with automatic engine start stop AESS control systems Rolls Locomotive Smart Battery Monitor alerts where incidents of underch...

Страница 17: ...e charge testing be performed before use SULFATION When a battery is being discharged the lead active material on the plates will react with the sulfate from the electrolyte forming a lead sulfate on the plates When there is no lead active material and or sulfate from the electrolyte remaining the battery then is completely discharged After a battery reaches this state it must be recharged During ...

Страница 18: ...ps until the specific gravity of the electrolyte starts to rise This indicates that the sulfate is breaking down To prevent cell damage be careful not to let the cell temperature of the battery rise above 51 C 125 F If it does turn the charger off and let the battery cool Then continue charging until each cell in the battery is brought up to full charge verified by specific gravity readings The ti...

Страница 19: ...ELL REPLACEMENT WELDED CONNECTIONS Depending on the battery model cells may have bolt on or welded connections If a cell replacement is required and the connections are welded follow the steps below to safely disconnect remove and replace a cell 1 Disconnect the battery terminal connections remove lead nuts bolts and each of the cell vent caps 2 Remove the automotive silicone around each battery t...

Страница 20: ...n all vent well openings are properly aligned Push down on each ring to ensure a snug fit When the cover is aligned tap on the top of the cover to snap it in place and replace the plastic fasteners if used to secure 12 Replace the vent caps lead nuts and bolts and reseal around the battery terminals with silicone 13 Place the battery on charge at the finish rate until specific gravity readings and...

Страница 21: ... specific gravity of the lowest cell has risen to the maximum or has shown no further rise for two 2 consecutive hourly readings DISCHARGE TEST A discharge test may be completed to determine battery health and available capacity A test discharge may be made to determine if a battery is delivering its rated capacity The test is conducted by discharging a fully charged battery at a constant ampere r...

Страница 22: ...rminated when the total voltage falls below 56 0V 6 Record the cell voltages just prior to termination of the test and record the specific gravity of each cell immediately after terminating the test discharge The readings will determine whether the battery is uniform or if any or more cells are low in capacity NOTE if the battery is uniform similar specific gravity readings and delivers 80 or more...

Страница 23: ...y stated above on a NO CHARGE BASIS For warranty terms conditions and model specific details please refer to the warranty document found on the Rolls Battery website A copy of the Rolls Battery Warranty Claim Form Battery Test Sheet is also available for download in PDF format To claim a manufacturing warranty proof of purchase must be presented showing the date of purchase and the battery s model...

Страница 24: ...23PR 8V BATTERY 4 LMS 325 8 CH 23P 8CH23PR 8V BATTERY 3X9540 4 LMS 420 KDZ 2701 4 LMS 450 8 CH 23P QR 8CH23P QR 8V BATTERY 8 NS 33P 8NS33PR 8V BATTERY 40090224 8 CH 33P 8CH33PR 8V BATTERY 84C612573ABP1 KDZ 3001 3X7884 16 CS 15P 16CS15R 32V BATTERY 16 CH 25P 16CH25R 32V BATTERY LMUD 500 KDZ EM500 16 LMUD 530 KDZ 501 16 CH 33P 16CH33R 32V BATTERY LMUD 660 KDZ651 16 CH 35P 16CH35R 32V BATTERY 16 LUMD...

Страница 25: ...817 LP 819 LP 821 LP 825 JMA M4513 DL 3000S 4 DS 280 DL 3000L DL 4000 4 DS 390 MD 517 JMA M4517 DL 4500 4MIL15DS DL 5000 DL 6000 MD 525 JMA M4525 DL 6500 4MIL25DS 40125224 40105253 UD 519 JMA U519 DL U500 40020109 UD 525 JMA U525 DL U650 40084033 JMA U531 ...

Страница 26: ...800 681 9914 toll free FAX 1 902 597 8447 local 1 800 681 9915 toll free CUSTOMER SERVICE 1 902 597 4005 customerservice rollsbattery com SALES 1 902 597 3767 local 1 800 681 9914 toll free sales rollsbattery com TECHNICAL SERVICE 1 902 597 3767 phone 1 800 681 9914 toll free support rollsbattery com TECHNICAL SUPPORT TICKET support rollsbattery com ...

Страница 27: ...25 ...

Страница 28: ...ROLLSBATTERY COM CAUTION ONE MEAN BATTERY ...

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