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Rockwell Automation Publication GMC-RM002F-EN-P - June 2013

Preface

Additional Resources

These documents contain additional information concerning related Rockwell 
Automation products.

You can view or download publications at

 

http://literature.rockwellautomation.com

. To order paper copies of technical 

documentation, contact your local Rockwell Automation distributor or sales 
representative.

Resource

Description

Kinetix 6000 Multi-axis Servo Drive User Manual, publication 

2094-UM001

Detailed mounting, wiring, setup with RSLogix 5000 software, applying 
power, and troubleshooting information, with appendices to support 
firmware upgrades, common bus applications, and Bulletin 2090 resistive 
brake module (RBM) applications.

Kinetix 7000 High Power Servo Drive User Manual, publication 

2099-UM001

Detailed mounting, wiring, setup with RSLogix 5000 software, applying 
power, and troubleshooting information, with an appendix to support 
firmware upgrades.

DeviceNet Modules in Logix5000 Control Systems User Manual, 

 

publication 

DNET-UM004

Information on controlling devices on the DeviceNet network.

DeviceNet Safety User Manual, publication 

1791DS-UM001

Information on installing and configuring the 1791DS Series modules.

System Design for Control of Electrical Noise Reference Manual, 

 

publication 

GMC-RM001

Information, examples, and techniques designed to minimize system failures 
caused by electrical noise.

EMC Noise Management DVD, GMC-SP004

Rockwell Automation Configuration and Selection Tools website, 

 

website 

http://ab.com/e-tools

Online product selection and system configuration tools, including AutoCAD 
(DXF) drawings.

Rockwell Automation Product Certification, 

 

website 

http://rockwellautomation.com/products/certification

For declarations of conformity (DoC) currently available from Rockwell 
Automation.

Safety Products Catalog, websit

http://ab.com/catalogs

Information regarding Allen-Bradley safety products.

Application Considerations for Solid-State Controls, publication 

SGI-1.1

A description of important differences between solid-state programmable 
controller products and hard-wired electromechanical devices.

Safety of Machinery - Safety Related Parts of Control Systems, standard EN 954-1

Safety requirements and guidance on the principles for the design of safety 
related parts of control systems.

Functional Safety of Electrical/Electronic/Programmable Electronic Safety-related Systems, standard 
IEC 61508

Aspects to be considered when electrical/electronic/programmable electronic 
systems are used to carry out safety functions.

National Electrical Code, published by the National Fire Protection Association of Boston, MA

An article on wire sizes and types for grounding electrical equipment.

Rockwell Automation Industrial Automation Glossary, publication 

AG-7.1

A glossary of industrial automation terms and abbreviations.

Содержание Allen-Bradley 2094-AC-M-S Series

Страница 1: ...Kinetix Safe Torque off Feature Catalog Numbers 2094 ACxx Mxx S 2094 BCxx Mxx S 2094 AMxx S 2094 BMxx S 2099 BMxx S Safety Reference Manual Original Instructions...

Страница 2: ...kwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permissi...

Страница 3: ...954 1 with EN ISO 13849 1 Updated safe torque off descriptive text including certification description of operation and PFD PFH definitions and data 9 12 Updated European Union Directives and moved fr...

Страница 4: ...4 Rockwell Automation Publication GMC RM002F EN P June 2013 Summary of Changes Notes...

Страница 5: ...ata 12 Troubleshooting 12 Understanding the Safe Torque off Condition vs Drive Fault 13 Chapter2 SafeTorque offConnectorData Safe Torque off Connector Pinout 15 Safe Torque off Header Configurations 1...

Страница 6: ...tixSafeTorque offWiring Diagrams Kinetix Safe Torque off Safety Relay Configurations 32 Kinetix Safe Torque off GuardLogix Configurations 35 Kinetix Safe Torque off GuardPLC Configurations 39 Appendix...

Страница 7: ...d throughout this manual Acronym Full Term Definition EN European Norm European Standards EN specifications developed by the European Committee for Standardization for the European Union ISO Internati...

Страница 8: ...examples and techniques designed to minimize system failures caused by electrical noise EMC Noise Management DVD GMC SP004 Rockwell Automation Configuration and Selection Tools website website http a...

Страница 9: ...afety related applications up to EN ISO 13849 1 Performance Level e PLe and category 3 SIL 3 per IEC 61508 EN 61800 5 2 and EN 62061 in which removing the motion producing power is considered to be th...

Страница 10: ...ctromagnetic Compatibility EMC Directive is demonstrated by using harmonized European Norm EN standards published in the Official Journal of the European Communities The safe torque off circuit compli...

Страница 11: ...lectrical output which may be required for some applications Under normal operation the safe torque off inputs are energized If either of the safety enable inputs are de energized then all of the outp...

Страница 12: ...orque off function inputs STO 5 and STO 7 and verify the drive is in the disabled state Refer to the Safe Torque off Connector Pinout on page 15 for signal descriptions and pinouts Troubleshooting The...

Страница 13: ...anomalies associated with the Safe Torque off STO connector pins STO 5 and STO 7 sequencing errors in the program EMI interference To determine if you have a safe torque off fault or condition you mu...

Страница 14: ...Go to RSLogix 5000 software Motion Group Axis_Servo_Drive tag name Monitor Axis tag Axis_Servo_Drive DriveStatus bit 14 Refer to user manual for troubleshooting Bulletin 2094 drives without safe torq...

Страница 15: ...plug header used in single drive applications First drive wiring header 2090 XNSM W used in multiple drive applications One side of the normally closed monitoring contact of relay 2 FDBK2 2 Other sid...

Страница 16: ...V U MBRK MBRK COM PWR DBRK DBRK 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 BAUD RATE TX RX DPI DC DC L3 L2 L1 CONT EN CONT EN W V U MBRK MBRK COM PWR DBRK DBRK CTRL 2 CTRL 1 1 2 3 4 1 2 3 4 5 6 1 2 1 2 3 4...

Страница 17: ...with each Kinetix 6000 and Kinetix 7000 drive and enables drive operation without external safety circuit connections Figure 6 Motion allowed Jumper In this example the Kinetix 6000 axis module is sh...

Страница 18: ...off drive configurations for wiring to a safety control circuit and extending the safe torque off circuitry to another drive Figure 8 First drive Wiring Header 2090 XNSM W Figure 9 First drive Wiring...

Страница 19: ...e is shown with a last drive terminating header catalog number 2090 XNSM T Kinetix 6000 and Kinetix 7000 drive modules use this header in multiple safe torque off drive configurations for making safe...

Страница 20: ...0 axis modules 1202 C03 Drive to drive safety cable 350 mm 13 8 in for connecting double wideKinetix 6000 axis modules 1202 C10 Drive to drive safety cable 1050 mm 41 3 in for connections between Kine...

Страница 21: ...Wire the Safe Torque off Circuit 21 Safe Torque off Wiring Requirements 22 Safe Torque off Feature 23 IMPORTANT TheNationalElectricalCodeandlocalelectricalcodestakeprecedence overthe values and metho...

Страница 22: ...que off STO Connector Recommended Wire Size Strip Length mm in Torque Value N m lb in Pin Signal Stranded Wire with Ferrule mm2 AWG Solid Wire mm2 AWG STO 1 STO 2 STO 3 STO 4 STO 5 STO 6 STO 7 STO 8 S...

Страница 23: ...a safety circuit or safety bypass wiring For applications that do not require the safe torque off feature you must install jumper wires to bypass the safe torque off circuitry Safe Torque off Feature...

Страница 24: ...e a single Kinetix 6000 safe torque off drive is shown using the wiring plug header The second and third drives do not use the safe torque off feature so the motion allowed jumpers remain installed Fi...

Страница 25: ...tix 6000 Safe Torque off Configuration Cable connections to middle drive headers catalog number 2090 XNSM M can be made to either connector Input and output is not specified 1202 C10 1202 C02 1202 C03...

Страница 26: ...f Configuration Cable connections to middle drive headers catalog number 2090 XNSM M can be made to either connector Input and output is not specified 1202 C10 1202 C02 1202 C02 Safe Torque off Contro...

Страница 27: ...parking brake Disabling the output by anymeansandengagingtheholdingbrakewiththemotorinmotionwillresult in premature failure of the brake 1 2 3 4 5 6 7 8 9 FDBK2 FDBK2 FDBK1 FDBK1 SAFETY ENABLE2 SAFETY...

Страница 28: ...24V Hardware Enable Input Estop Out 12 Estop Out 22 Estop IN 11 Estop IN 21 Safe Torque off STO Connector with Wiring Header I O IOD Connector Safe Torque off Demand Reset PB Safety Relay Rated for S...

Страница 29: ...drive output Safe Torque off Signal Specifications To maintain safety rating Kinetix 6000 and Kinetix 7000 drives must be installed inside protected control panels or cabinets appropriate for the envi...

Страница 30: ...erlock applications refer to the Safety Products Catalog website http www ab com catalogs Attribute Value Contact Resistance 1 A 24V DC 100 m Contact Resistance 10 mA 5V DC 20 Contact Load min 10 mA 5...

Страница 31: ...y relays light curtains and gate interlock applications refer to the Safety Products Catalog website http ab com catalogs Topic Page Kinetix Safe Torque off Safety Relay Configurations 32 Kinetix Safe...

Страница 32: ...2 SAFETY ENABLE SAFETY ENABLE1 24V 24V_COM Kinetix 6000 IAM AM Module or Kinetix 7000 Drive Allen Bradley Monitoring Safety Relay MSR127RP 440R N23135 Safe Torque off STO Connector with Wiring Header...

Страница 33: ...dule or Kinetix 7000 Drive Safe Torque off STO Connector with First drive Wiring Header 2090 XNSM W External 24V COM External 24V DC Reset Safe Torque off Interface Cable 1202 Cxx Allen Bradley Monito...

Страница 34: ...t 24V_COM Kinetix 6000 IAM AM Module or Kinetix 7000 Drive Allen Bradley Monitoring Safety Relay MSR138 1DP 440R M23088 External 24V COM Safe Torque off Demand External 24V DC Reset I O IOD Connector...

Страница 35: ...4 5 6 7 8 9 FDBK2 FDBK2 FDBK1 FDBK1 SAFETY ENABLE2 SAFETY ENABLE SAFETY ENABLE1 24V 24V_COM N C N C DeviceNet TM Kinetix 6000 IAM AM Module or Kinetix 7000 Drive Allen Bradley GuardLogix Safety I O Mo...

Страница 36: ...nput 24V_COM DeviceNet TM Kinetix 6000 IAM AM Module or Kinetix 7000 Drive Allen Bradley GuardLogix Safety I O Module 1791DS IB8X0B8 Safe Torque off STO Connector with Wiring Header 24V COM Safe Torqu...

Страница 37: ...Header 2090 XNSM W 24V COM Safe Torque off Demand 24V DC 24V COM 24V DC ControlLogix Chassis Safe Torque off Interface Cable 1202 Cxx Safe Torque off STO Connector with Middle Header 2090 XNSM M Safe...

Страница 38: ...with First drive Wiring Header 2090 XNSM W 24V COM Safe Torque off Demand 24V DC 24V COM 24V DC ControlLogix Chassis Safe Torque off Interface Cable 1202 Cxx Safe Torque off STO Connector with Middle...

Страница 39: ...8 19 20 L 37 38 39 40 41 42 LS 13 14 15 16 L 31 32 33 34 35 36 LS 9 10 11 12 L 25 26 27 28 29 30 LS 5 6 7 8 L 19 20 21 22 23 24 LS 1 2 3 4 L 13 14 15 16 17 18 L 1 2 3 4 L 1 2 3 4 5 6 L 5 6 7 8 L 7 8 9...

Страница 40: ...2 23 24 LS 1 2 3 4 L 13 14 15 16 17 18 L 1 2 3 4 L 1 2 3 4 5 6 L 5 6 7 8 L 7 8 9 10 11 12 DI DI DI DI DI DO DO Allen Bradley Guard PLC 1600 1753 L28BBM 20 DC Inputs 8 DC Outputs L L L L 1 2 3 4 5 6 7...

Страница 41: ...rd PLC 1600 1753 L28BBM 20 DC Inputs 8 DC Outputs L L L L 1 2 3 4 5 6 7 FDBK2 FDBK2 FDBK1 FDBK1 SAFETY ENABLE2 SAFETY ENABLE SAFETY ENABLE1 24V DC 24V COM Safe Torque off Demand 24V DC Power Supply Ki...

Страница 42: ...tputs L L L L 1 2 3 4 5 6 7 FDBK2 FDBK2 FDBK1 FDBK1 SAFETY ENABLE2 SAFETY ENABLE SAFETY ENABLE1 Hardware Enable Input 24V_COM 2 3 Hardware Enable Input 24V_COM 2 3 24V DC 24V COM Kinetix 6000 IAM AM M...

Страница 43: ...00 servo drive certification information EC Type Examination Certificate For complete product certifications currently available from Rockwell Automation go to http www rockwellautomation com products...

Страница 44: ...44 Rockwell Automation Publication GMC RM002F EN P June 2013 Appendix C EC Certifications Figure 31 Kinetix 7000 Servo Drives Certificate...

Страница 45: ...d in accordance with the installation instructions contained in the product documentation 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directive 2006 42 EC Machinery Directive and that the standar...

Страница 46: ...Yes Yes Yes 2094 BM03 460 Volt Axis Module 21 2 Amp Yes Yes Yes 2094 BM05 460 Volt Axis Module 34 6 Amp Yes Yes Yes 2094 AMP5 230 Volt Axis Module 3 7 Amp Yes Yes Yes 2094 AM01 230 Volt Axis Module 6...

Страница 47: ...installation instructions contained in the product documentation 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directive 2006 42 EC Machinery Directive and that the standards and or technical speci...

Страница 48: ...les 2090 XXNFMP Sxx Motor feedback cable for MPL motors or 1326AB motors or 8720SM motors using the MP connector system 2090 UXNFBMP Sxx Motor feedback cable for MPL motors or 1326AB motors or 8720SM...

Страница 49: ...ack signal specifications 30 first drive wiring header 18 G GuardLogix examples 35 GuardPLC examples 39 H headers 20 first drive wiring 18 last drive 19 middle drive 19 motion allowed jumper 17 wiring...

Страница 50: ...ining 7 troubleshooting 12 error code E49 12 flowchart 14 safe torque off condition 13 safe torque off drive fault 13 W wiring GuardLogix examples 35 GuardPLC examples 39 plug header 17 requirements 2...

Страница 51: ......

Страница 52: ...ours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running New Product Satisfaction Return Ro...

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