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Some other joints you can make with 

your Rockler 12" Dovetail Jig

Offset Dovetails

 (top drawing) can be used when there 

is no separate drawer face to attach to the drawer front. 

They give you an integrated overlay; that is, part of the 

drawer front overlays the face frame of the chest or  

cabinet. To mill the joint, just add 3/4" to the length of the 

front. The part thickness should be a minimum 7/8" thick, 

and the rabbet on each end should be milled before 

inserting the piece in the dovetail jig. Move the backstop 

3/8" back, and test your setup on scrap.

Rabbeted Dovetails

 (middle drawing) add a lip to the 

top, bottom and sides of the drawer front. They are 

milled in the same fashion as the offset dovetail (above), 

except that you must reset the right and left stops for the 

drawer front. Note: You’ll need to shim the horizontal/top 

arm of the “L-shaped” stop 3/8" so that the offset is 1/8" 

instead of the standard 1/2", then proceed.

Tool Safety Rules

1.  Keep your work area clean 

and well lighted.

2.  Do not use a router with this 

jig when tired or under the 

influence of drugs, alcohol 

or medication.

3.  Avoid loose clothing or  

jewelry.

4.  Unplug the router to make 

any adjustments.

5.  Remove the wrench(es) 

before starting the router.

6.  Always wear eye, dust, and 

hearing protection.

7.  NEVER lift the router off  

the jig while the bit is still 

spinning.

8.  Secure the jig to a solid 

base (such as a heavy 

workbench) before using.

9.  Keep children and other  

distractions away.

10.Always replace damaged  

parts before using the jig.

© Rockler Companies Inc. 2007

8

160

5405 & 160

5405 & 160

5405 & 160

5405 & 160

5405

Blk

Cyan & Blk

160, (white rockler)

5405, (white rockler)

Preferred

5405 & 160

Black

5405

647

Black

5405

Quick Guide for Half Blind Joints 

on 1/2" material

1. Set router bit (1/2"-14°) depth to 9/16" 

using guide on half blind template. 

2. Adjust side stops for equal spacing of 

dovetails.

3. Install both vertical and horizontal pieces 

tight up against side stops.

4. Set back of template to  

“A” setting on scale.

5. Set stop bar to “C” setting.
6. Rout joint.
7. Adjust settings as needed.
8. Document final settings  

on scale for future use.

Quick Guide for Through Joints 

on 1/2" material

 1. Set router bit (1/2"-8°) depth to material 

thickness plus template thickness. 

 2. Adjust side stops for equal  

spacing of dovetails.

 3. Install tail piece vertically into jig  

and clamp securely.

 4. Set back of tail template to  

“B” setting on scale.

 5. Route both tail boards.
 6. Install 5/16" straight bit.
 7. Set depth to the same as dovetail bit.
 8. Install pin piece vertically into jig and clamp 

securely.

 9. Set back of pin template to “F” setting.
 10. Rout pins, remove from jig and test fit  

with tail pieces.

 11. Adjust if needed and document  

settings on scales.

Содержание 22818

Страница 1: ...terial is key to the success of perfectly aligned joints For any of the joints being cut always cut additional pieces the exact size of those being used in your project to experiment with the settings...

Страница 2: ...ng them then milling them in the same order every time you build a drawer or box This repetition will virtually eliminate mistakes with practice Refer to the drawing above to see how this is done The...

Страница 3: ...e the process involved in installing the two boards for each joint Note that the two left hand joints that is the joints that attach the left drawer side to the drawer front and back are cut at the le...

Страница 4: ...following formula for setting the fence Setting the fence location sounds complicated but it s really quite simple You ll need a piece of paper and a pencil to work out the location since you ll need...

Страница 5: ...ally adjusting the stops in the manner described in that section Continue milling test pieces both left and right until you achieve results that are satisfactory Only then should you mill actual work...

Страница 6: ...outer tails on both ends are the same width If needed readjust the L shaped stops 11 to equalize the outer tails Fig 16 Lock the first tail piece vertically inside face out marked T in the jig flush...

Страница 7: ...ith the inside face marked P towards the jig Remove the 1 2 8 dovetail bit and install the 5 16 straight bit Remove the tail template and install the pin template Set the back edge of the template to...

Страница 8: ...rench es before starting the router 6 Always wear eye dust and hearing protection 7 NEVER lift the router off the jig while the bit is still spinning 8 Secure the jig to a solid base such as a heavy w...

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