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5795 Logistics Parkway • Rockford Systems, LLC, Illinois 61109-2695 • Toll-Free 1-800-922-7533 • Phone 815-874-7891

Fax 815-874-6144 • Web Site www.rockfordsystems.com • E-Mail [email protected]

Instruction Manual No. KSL-022

INSTALLATION MANUAL FOR

DETECT-A-FINGER

DROP PROBE DEVICE

FOR RESISTANCE-TYPE SPOT WELDERS

IMPORTANT: PLEASE REVIEW THIS ENTIRE

PUBLICATION BEFORE INSTALLING,

OPERATING OR MAINTAINING THIS DEVICE.

Danger Sign

Control Box

Sensing Probe

Assembly

Sensing Probe

Содержание DETECT-A-FINGER RKC-500 Series

Страница 1: ...rockfordsystems com E Mail sales rockfordsystems com Instruction Manual No KSL 022 INSTALLATION MANUAL FOR DETECT A FINGER DROP PROBE DEVICE FOR RESISTANCE TYPE SPOT WELDERS IMPORTANT PLEASE REVIEW TH...

Страница 2: ...rmation and material contained in catalogs and instruction manuals to all persons involved in machine operation If a language barrier or insufficient education would prevent a person from reading and...

Страница 3: ...ing Machinery 01 1 Woodworking Machinery These standards can be purchased by contacting ANSI American National Standards Institute 25 West 43rd Street New York New York 10036 Phone 212 642 4900 www an...

Страница 4: ...uals are written by various committees including the Power Press Forging and Fabricating Executive Committee Copies of the following publications are available from their library Power Press Safety Ma...

Страница 5: ...ccessible and visible to the operator A hole in the corner of this precautions sign is provided for attaching purposes Additional copies of these precautions are available Please call write fax or use...

Страница 6: ...atim from the CFR Code of Federal Regulations and contains all relevant sections of the OSHA standards concerning power presses with which an employer user must comply The enclosed equipment must be i...

Страница 7: ...this type of machinery For additional safety the control relay in the control unit when properly wired into the machine system will prevent cycling of the machine accidentally or intentionally This c...

Страница 8: ...ll hazards All applicable sections of OSHA Section 1910 212 must be complied with on all machines where this equipment is installed The Detect A Finger controls are applicable on most types of resista...

Страница 9: ...2 high by 41 2 deep and consists of a through the door fuse holder relay terminal strips transformer and PC board assembly Mount the control box in a convenient location the area around the control bo...

Страница 10: ...r is removed The DC voltage for the rotary solenoid is obtained from a full wave bridge rectifier The drop rod is guided in nylon bearings for long life and smooth operation The limit switch actuates...

Страница 11: ...energizing of the control valve when an operator s finger or other part of the body is within the hazardous area The bottom of the drop rod in its full down position should barely clear the workpiece...

Страница 12: ...ine cycle The guard and or device must be properly installed used and maintained The safeguard must prevent personnel from receiving bodily injuries Other Components That May Be Required Main Power Di...

Страница 13: ...es When mounting the cylinder be sure it is secured in such a manner that it will not vibrate loose bind or rub on some other part of the machine zThe assembly consists of the cylinder two mounting fe...

Страница 14: ...the rubber hose provided for the connection between the solenoid valve and the air cylinder It provides the necessary flexibility size and length for proper exhaust of cylinder air all of which are r...

Страница 15: ...maintained Fill the lubricator with a good quality lubricant see OEM s specifications to the level indicated by the maximum fill line on the transparent reservoir Do not overfill When the machine is c...

Страница 16: ...the use of numbered wire markers on both ends of every wire The size of wire depends on local ordinance number 14 stranded copper wire with an approved insulation is recommended DO NOT USE SOLID WIRE...

Страница 17: ...Terminal 3 W Terminal 4 W with foot switch depressed Terminal BR W with foot switch depressed and sensing probe held up Terminal R W with foot switch depressed Disconnect FS1 and 2 from Terminals 5 a...

Страница 18: ...ing means the bridge rectifier is defective and must be replaced Transformer Primary 20 Ohms approx Secondary 2 Ohms approx Rotary Solenoid Resistance 7 72 Ohms AC solenoid air valves of the type usua...

Страница 19: ...art No Description RFT 017 Relay RSC 327 Transformer RTY 003 Fuse 1 Amp FTL 020 PC Board REPLACEMENT PARTS FOR SENSING PROBE ASSEMBLY RKC 502 Part No Description CMF 108 Rotary Solenoid FKC 101 Spring...

Страница 20: ...By Date ORDER FORM FOR SIGNS AND LITERATURE For prices and delivery please use address phone or fax number listed on the front cover of this manual Your Signature Date Company Address City State Zip...

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