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ROCKET LAB PSC MOTORIZED Lightband MKII, Руководство по эксплуатации

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Copyright PSC 

2000781K MkII MLB Operating Procedure 

Page 23 of 68

 

 

Step 

Procedure 

Date & Initials 

Tech. 

QA 

7.1.12   

If using LCTs ensure they are properly attached per section 17.2 then proceed 
to section 17.3. 

 

-----N/A----- 

7.1.13   

Compress the Lightband. This can be achieved by placing weights on the 
Upper Ring, using the weight of the payload, compressing in a fixture, etc. The 
total applied force shall be within the range calculated below. 

 

Separation Spring quantity = ________ 

 

Minimum force = ____Springs x 20 lb = _____lb 
 
Maximum force = ____Springs x 30 lb = _____lb 

 

Apply the force gradually and verify all Hinged Leaves rotate inside the Upper 
Ring as it compresses. 

 

Stop once the minimum force is applied. 

 

 

7.1.14   

Once the minimum compressive force has been applied, verify the Lightband is 
properly compressed. Figure 7-7 shows a cross section of the Stowed 
Lightband. Verify the pre-Stow flange distance in at least 6 locations evenly 
spaced around the Lightband. 
 
If any measurement is not in specification verify proper alignment and 
compressive force. The force center may to be translated slightly to better align 
with the Separation Spring

s’ net center of force. Increase compressive force as 

necessary, up to the maximum allowable per Step 7.1.13, until all 
measurements are in specification 

 

 

 

 

Figure 7-7: Lightband pre-Stow distance 

Содержание PSC MOTORIZED Lightband MKII

Страница 1: ...Copyright PSC 2000781K MkII MLB Operating Procedure Page 1 of 68 MOTORIZED Lightband MKII Operating Procedure 2000781K spacesystems rocketlabusa com rocketlabusa com...

Страница 2: ...7 13 HORIZONTAL INTEGRATION OPTIONAL 58 14 LIGHTBAND ELECTRICAL SCHEMATICS 60 15 RECOMMENDED SUPPORT EQUIPMENT 61 16 SETUP PICTURES 62 17 CAUTION UNINTENDED ELECTRICAL PATHS 63 18 LCT PROCEDURE 64 Do...

Страница 3: ...ding added reminder for Sep Connector and Switch attachment 12 Section 7 incorporated prior section 12 Preparing to Compress 13 Section 7 used to be a part of the Stow section 14 Step 7 1 4 increased...

Страница 4: ...vehicle MBA Motor Bracket Assembly a subassembly of the MLB Mk II Mark II a model designation of the Motorized Lightband MLB Motorized Lightband used interchangeably with Lightband mtr Motor NC Norma...

Страница 5: ...oove Typically the Lower Ring is attached to the launch vehicle LV and the Upper Ring is attached to the space vehicle SV The electrical interface to operate the Lightband is a DB 9 socket connector o...

Страница 6: ...Copyright PSC 2000781K MkII MLB Operating Procedure Page 6 of 68 Figure 2 1 MLB15 000 24 Stowed Figure 2 2 MLB15 000 24 Deployed also referred to as separated...

Страница 7: ...Copyright PSC 2000781K MkII MLB Operating Procedure Page 7 of 68 Figure 2 3 Motor Bracket Assembly internal view Figure 2 4 Motor Bracket Assembly external view...

Страница 8: ...Copyright PSC 2000781K MkII MLB Operating Procedure Page 8 of 68 Figure 2 5 Motor Bracket Assembly components Stowed Figure 2 6 Motor Bracket Assembly operations...

Страница 9: ...er all electrical paths and Lightband switch states shall be considered See section 16 Table 2 3 Mechanical attachment section 6 Qty Item Make Model Typically Used by PSC 1 Adjoining structure for Upp...

Страница 10: ...card and reader 2 Current probe for oscilloscope 0 05 to 4 0 A range Tektronix A622 1 Adjustable timer relay with trigger 0 5 to 1 5 s with 0 1 s or finer increments Macromatic TD 78122 1 Trigger swit...

Страница 11: ...eparated from the Lower Ring after every Deployment A Stow operation shall not be attempted without first inspecting the Lightband 9 Both motors shall always be powered when operating the Lightband 10...

Страница 12: ...Do not grab the Separation Springs or use them to rotate the Lower Ring See Figure 5 5 7 Do not touch the Leaf Retaining Cord This is especially applicable when attaching the Lower Ring to adjoining...

Страница 13: ...ocedure Page 13 of 68 Figure 5 3 Do not allow the motors to contact the table or any other objects Figure 5 4 Do not touch the gear cover Figure 5 5 Do not touch the Separation Springs Figure 5 6 Ensu...

Страница 14: ...t touch spring plungers or allow them to contact anything Figure 5 8 Do not allow Upper Ring accessories to contact anything Safely handle the Lightband by grabbing the flanges on the Lower Ring and U...

Страница 15: ...____________________________ Required Flatness in _________________ Measured Flatness in _________________ 1 Measured Flatness is the final assembled flatness not the flatness of the individual part A...

Страница 16: ...through mounting holes It is often easier to place the washer on the Lower Ring prior to inserting the screw Tighten fasteners until hand tight See Figure 6 2 Figure 6 4 Then skip to step 6 1 10 6 1 9...

Страница 17: ...ng Procedure Page 17 of 68 Figure 6 2 Inserting a SHC screw between Leaves on Lower Ring Figure 6 3 SHC screw and washer inserted between Leaves on elevated Lower Ring Figure 6 4 Separated Lightband h...

Страница 18: ...the Lower and Upper Rings complies with PSC document 2000785 MkII MLB User Manual Measurement frequency shall be sufficient to ensure minimum and maximum diameters are determined See note 3 and Figure...

Страница 19: ...surements N A 7 1 3 Inspect the Lightband to verify 1 It is visually free from damage 2 All Hinged Leaves are properly latched over the Retaining Ring See Figure 7 1 for proper orientation 3 The Leaf...

Страница 20: ...2 Then while maintaining force on the Sliding Tube use a 7 64 inch hex key to rotate the ball screw clockwise as shown in Figure 7 3 The Ball screw should rotate smoothly with very low running torque...

Страница 21: ...loading a mass a compression clamp fixture etc An isolation system if attached to the Lightband can be included in this stiffness calculation See Figure 7 5 This compliance ensures the Lightband is ab...

Страница 22: ...r Figure 7 6 ensure 1 Cutout in Upper Ring aligns over Motor Bracket Assembly on Lower Ring 2 All Separation Connector Switch cutouts align 3 All Separation Spring tips protrude through appropriate ho...

Страница 23: ...force gradually and verify all Hinged Leaves rotate inside the Upper Ring as it compresses Stop once the minimum force is applied 7 1 14 Once the minimum compressive force has been applied verify the...

Страница 24: ...t portion of Stow Test Circuit 1 per Figure 8 1 8 1 3 Excessively long harnesses and or thin wires have significant resistance which will reduce the voltage at the motors Verify the resistance between...

Страница 25: ...Copyright PSC 2000781K MkII MLB Operating Procedure Page 25 of 68 Figure 8 1 Stow test circuit 1...

Страница 26: ...will capture entire duration recommend 250 ms div 8 Horizontal trigger position recommend 1 div from left of screen 9 Vertical trigger level and channel recommend Ch 1 set to 2 V 8 1 9 Perform the fo...

Страница 27: ...of 68 8 2 Stow Test Circuit 2 Intermediate State Step Procedure Date Initials Tech QA 8 2 1 Set up the Test Circuit Intermediate portion of Stow Test Circuit 2 per Figure 8 2 and connect to the Stow P...

Страница 28: ...for Channels 1 3 4 3 Measured current values are approximately 1 10th of applied voltage for Channels 2 4 4 4 Timer relay applies power per step 8 1 7 4 5 Data saves and is readable on a computer 5 If...

Страница 29: ...ge 29 of 68 8 3 Stow Test Circuit 3 Stowed State Step Procedure Date Initials Tech QA 8 3 1 Set up the Test Circuit Stowed portion of Stow Test Circuit 3 per Figure 8 3 and connect to the Stow Power a...

Страница 30: ...e oscilloscope should not trigger 5 2 The power source s current indicator remained at zero This ensures even a small voltage or current below the oscilloscope s trigger level did not pass through 6 I...

Страница 31: ...the DB 9 pin connector of the Stow Power and Measurement Circuit in Figure 8 4 is visibly clean Any debris could detrimentally contaminate the Lightband s mating socket connector 8 4 2 Connect the Li...

Страница 32: ...h the power source output display 3 Turn on the power source output 4 Verify the oscilloscope trigger is active and ready to acquire data 5 Activate the timer relay This will send power to the motors...

Страница 33: ...Copyright PSC 2000781K MkII MLB Operating Procedure Page 33 of 68 Figure 8 5 Example Stow voltage and current profiles at NTP...

Страница 34: ...peak current A mtr 0 9 1 8 3 Motors powered duration s 0 6 1 1 18 250 28 1 First peak current A mtr 1 9 3 0 2 Second peak current A mtr 1 0 1 9 3 Motors powered duration s 0 6 1 2 19 848 28 1 First pe...

Страница 35: ...ating DB 9 pin connector is visibly clean to prevent contaminating the Lightband s socket connector Table 8 2 Stowed resistance measurements values apply only at NTP Lightband State Object Being Measu...

Страница 36: ...connect the negative voltage probe to ground as this will bypass the Lightband s limit switches and allow it to Deploy 9 1 3 May skip this step if no components wiring were added since Stowing Excess...

Страница 37: ...Copyright PSC 2000781K MkII MLB Operating Procedure Page 37 of 68 Figure 9 1 SFF test circuit 1...

Страница 38: ...ms div 8 Horizontal trigger position recommend 1 div from left of screen 9 Vertical trigger level and channel recommend Ch 1 set to 2 V 9 1 9 Perform the following to operate the test circuit 1 Turn...

Страница 39: ...9 of 68 9 2 SFF Test Circuit 2 Intermediate State Step Procedure Date Initials Tech QA 9 2 1 Set up the Test Circuit Intermediate portion of SFF Test Circuit 2 per Figure 9 2 and connect to the SFF Po...

Страница 40: ...emained at zero The oscilloscope should not trigger 5 2 The power source s current indicator remained at zero This ensures even a small voltage or current below the oscilloscope s trigger level did no...

Страница 41: ...Verify the DB 9 pin connector of the SFF Power and Measurement Circuit in Figure 9 3 is visibly clean Any debris could detrimentally contaminate the Lightband s mating socket connector 9 3 2 Connect t...

Страница 42: ...r Bracket Assembly Manually cut power if the current limit is reached or the timer relay runs longer than specified Then contact PSC per section 4 A visual inspection of the Lightband may be performed...

Страница 43: ...For Flight Electrical Parameters Item Description Units Allowable Measured Min Max Motor A Motor B 1 First peak current A mtr 1 05 1 70 2 Free running current average A mtr 0 02 0 18 3 Post free run...

Страница 44: ...Motor Bracket Assembly switch state Note ensure the mating DB 9 pin connector is visibly clean to prevent contaminating the Lightband s socket connector Table 9 2 Set For Flight resistance measuremen...

Страница 45: ...per Figure 10 1 10 1 3 May skip this step if no components wiring were added since Set For Flight Excessively long harnesses and or thin wires have significant resistance which will reduce the voltage...

Страница 46: ...Copyright PSC 2000781K MkII MLB Operating Procedure Page 46 of 68 Figure 10 1 Deploy test circuit 1...

Страница 47: ...ontal time scale will capture entire duration recommend 100 ms div 8 Horizontal trigger position recommend 1 div from left of screen 9 Vertical trigger level and channel recommend Ch 1 set to 2 V 10 1...

Страница 48: ...10 2 Deploy Test Circuit 2 Intermediate State Step Procedure Date Initials Tech QA 10 2 1 Set up the Test Circuit Intermediate portion of Deploy Test Circuit 2 per Figure 10 2 and connect to the Deplo...

Страница 49: ...Channels 1 3 4 3 Measured current values are approximately 1 10th of applied voltage for Channels 2 4 4 4 Timer relay applies power per step 10 1 7 4 5 Data saves and is readable on a computer 5 If p...

Страница 50: ...68 10 3 Deploy Test Circuit 3 Deployed State Step Procedure Date Initials Tech QA 10 3 1 Set up the Test Circuit Deployed portion of Deploy Test Circuit 3 per Figure 10 3 and connect to the Deploy Po...

Страница 51: ...loscope should not trigger 5 2 The power source s current indicator remained at zero This ensures even a small voltage or current below the oscilloscope s trigger level did not pass through 6 If posit...

Страница 52: ...Springs x 30 lb _____ lb Offload any object heavier than the maximum compression force Once this step is complete skip to step 10 4 3 10 4 2 If separating allowing the Separation Springs to fully exte...

Страница 53: ...pin connector of the Deploy Power and Measurement Circuit in Figure 10 4 is visibly clean Any debris could detrimentally contaminate the Lightband s mating socket connector 10 4 4 Connect the Lightba...

Страница 54: ...the motors and Deploy the Lightband The Lightband should Deploy in 0 1 s and the Deploy limit switches on the Motor Bracket Assembly will automatically cut power to the motors Manually cut power if th...

Страница 55: ...Item Description Units Allowable Measured Min Max Motor A Motor B 1 First peak current A mtr 1 7 3 4 2 Motor powered duration 1 2 s 0 04 0 10 3 Motor spin down duration s 0 03 0 40 1 Use the current c...

Страница 56: ...loy resistance measurements values apply only at NTP Lightband State Object Being Measured Pin Connections Resistance Allowable 1 Measured Deployed Motor A 2 4 8 0 to 11 0 Motor B 6 8 8 0 to 11 0 Depl...

Страница 57: ...old the washer against the Lower Ring and pull the screw out Push the Leaf Pins to either side if they rub the screw head Then remove the washers See Figure 11 1 Figure 11 2 Upon completion skip to st...

Страница 58: ...t features Ensure the Separation Springs will not be inhibited from engaging their corresponding holes in the Upper Ring flange It is essential to align all 6 SV DOF prior to actually compressing the...

Страница 59: ...Operating Procedure Page 59 of 68 Figure 12 1 Verify Lower Ring is leveled prior to mating SV Figure 12 2 Be cognizant of translational and rotational alignment and compliance Figure 12 3 Verify para...

Страница 60: ...ates during and after each Lightband operation Note that Stowed and Set For Flight have the same final switch states During operation the switches temporarily change to the Intermediate State shown be...

Страница 61: ...s adjoining structures for all Lightband operations and testing They provide the necessary stiffness to operate the Lightband and ease attachment to other structures They also facilitate Lightband cir...

Страница 62: ...Operating Procedure Page 62 of 68 15 Setup Pictures Figure 15 1 Example of equipment used to operate Lightband and record voltage and current Figure 15 2 DMM and DB 9 breakout cable used to measure Mo...

Страница 63: ...an oscilloscope with isolated channels 4 The user changed the voltage probe connection pins during Set For Flight from those recommended by PSC and inadvertently bypassed the limit switches Deploying...

Страница 64: ...pper Ring are required at each location 17 1 Equipment Figure 17 1 shows the individual equipment necessary to operate LCTs and also the LCTs installed on the Lightband See Table 2 6 for a detailed eq...

Страница 65: ...s shown in Figure 17 2 Torque screws 10 to 12 in lb total Maximum running torque is 8 in lb Note An LCT placed between adjacent Separation Springs must be rotated outward to ensure the LCT s bearing c...

Страница 66: ...cable tie until the flange distance measures 2 00 to 2 05 inch at every LCT 1 Note Failure to evenly compress the Lightband increases probability of breaking cable ties 1 If using a combination of wei...

Страница 67: ...dure Page 67 of 68 17 4 Flange Gap Measurements Table 17 1 Flange Measurements Meas Distance Between Upper and Lower Ring Flanges in LCT 1 LCT 2 LCT 3 LCT 4 LCT 5 LCT 6 LCT 7 LCT 8 LCT 9 LCT 10 LCT 11...

Страница 68: ...nces the customer may be unable to Stow the Lightband as intended and therefore need to reverse section 17 4 to un Mate and Separate the Lightband The cable ties must be incrementally extended to prev...

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