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First start-up 

Installation, use and maintenance manual – K18 Hybrigas 

43

5

GHP probe to AUX PROBE 1 clamp (see Paragraph 4.7 

p. 37) 

and set parameter 210 to 1 (probe for space heating regula-

tion).

 

 

If weather compensation is activated (see Paragraph 

6.5.1 

p.  47), the installation of an outdoor temperature 

probe EXT.T (Optional OSND007) is recommended; install 

this probe in North facing, protected by direct sunlight and 

far from heat sources (windows, discharges, ecc.) and con-

nect it to clamp AUX PROBE 2 (see Paragraph 4.7 

p.  37); 

set parameter 209 to 2 (outdoor temperature probe). If this 

probe is not installed weather compensation will be based 

on the value provided by outdoor temperature probe on 

board unit, significantly less accurate.

5.5.5 

   Auxiliary boiler (boiler module) management 

settings

 

 Make sure that parameters 49, 52, 53, 54 and 55 are set to 

their default value as shown in Table 5.3 

p. 41.

 

 With reference to the possible functions of the auxiliary 

boiler (condensing boiler module) for the space heating ser-

vice (see Paragraph 1.1.4 

p.  8 and further on in this Para-

graph), set parameter 50 to:

1.   for emergency mode;
2.   for integration mode;
3.   (default value) for integration and replacement mode.

 

 In the presence of the DHW service (only with the OQLT019 

system controller), with reference to the possible functions 

of the auxiliary boiler for this service (see also further on in 

this Paragraph), set parameter 51 to:

 

 0. to exclude the auxiliary boiler from operating on 

the DHW service (DHW produced exclusively with 

the K18 unit);

 

 1. for the emergency mode (activation of the auxilia-

ry boiler only in case of an alarm on K18 unit);

 

 2. for the integration mode (activation of the aux-

iliary boiler in addition to the K18 unit, when 

necessary);

 

 3. for replacement mode (DHW produced only with 

auxiliary boiler);

 

 4. (default value) for the integration and replace-

ment mode (activation of the auxiliary boiler in ad-

dition and, in certain conditions, in replacement of 

the K18 unit).

 

 The setpoint value communicated by 0-10 V signal to the 

auxiliary boiler can be increased by a constant boost value 

with respect to the actual system setpoint. This is sometimes 

useful to guarantee that the outlet manifold can actually 

reach the setpoint, even despite water mixing occurring on 

the secondary circuit. If required, set parameter 203 to the 

desired boost value. It is recommended to limit the boost 

value to that which is strictly needed.

 

 It is possible to inhibit auxiliary boiler operation in integra-

tion mode for space heating service (not for DHW service) 

above a set outdoor temperature threshold.

 

„

 To use this function, set parameter 185 to the desired 

outdoor temperature threshold value.

 

„

 To disable this function, set parameter 185 to maximum 

value (40 °C).

Even when inhibited by the above function, the auxiliary 

boiler remains active for the emergency function.

The function uses the filtered value with a constant time 

of 30' with respect to the instantaneous value as the 

outdoor temperature.

 

Integration and replacement mode on space heating service

If the control mode of the boiler module is integration and re-

placement (parameter 50 set to 3 by default), the system uses 

certain replacement criteria of the heat pump module for the 

space heating service, using only the boiler module. The re-

placement criteria can be modified or inhibited by using certain 

parameters.

1.   Replacement at low outdoor temperature: the heat pump 

module of the unit is replaced with the boiler module if the 

outdoor temperature drops below a given value. This crite-

rion is particularly useful when the system requires a par-

ticularly high delivery temperature (which exceeds also the 

operating limits of the heat pump) when the outdoor tem-

perature is very low.

 

„

 To use this feature, set the threshold value of the outdoor 

temperature in parameter 217.

 

„

 To deactivate the replacement function, set parameter 

217 to the minimum value allowed (-30 °C, default val-

ue).

2.   Replacement at high outdoor temperature: the heat pump 

module of the unit is replaced with the boiler module if the 

outdoor temperature rises above a given value. This criteri-

on is particularly useful in systems with low water content 

and low energy demand with respect to the power of the 

heat pump module.

 

„

 To use this feature, set the threshold value of the outdoor 

temperature in parameter 218.

 

„

 To deactivate the replacement function, set parameter 

218 to the maximum value allowed (40 °C).

 

„

 The function is active by default and the value is set to 

14 °C.

Even these two replacement functions use the filtered 

value of the outdoor temperature.

3.   Replacement on heat pump module limit thermostating 

condition: the heat pump module of the unit is replaced 

with the boiler module if the delivery and/or return tem-

perature of the heat pump module exceeds the permissible 

operating limits (see Table 1.5 

p.  23). Every 25’ the system 

verifies whether the heat pump module can be reactivated. 

This function can be modified or deactivated from parame-

ter 187.

 

„

 To use this function, set parameter 187 to a value oth-

er than 0.0; a high value makes it less likely for the heat 

pump module to be reactivated, thereby ensuring more 

stable system operation; a low value favours the reacti-

vation of the heat pump module but makes it more likely 

for the limit thermostating condition to reoccur.

 

„

 To deactivate the replacement function, set parameter 

187 to the minimum value allowed (0.0 K).

 

„

 The function is active by default and the value is set to 

3.0 K.

 

Integration and replacement mode on DHW service

If the control mode of the auxiliary boiler is integration and re-

placement (parameter 51 set to 4 by default), the system uses 

certain replacement criteria of the heat pump module for the 

DHW service, similarly to that for the space heating service.

The criteria used are those described in points 1 and 3 for the 

space heating service and therefore, replacement at low out-

door temperature (depending on parameter 217) and replace-

ment on limit thermostating condition (depending on parame-

ter 187). On the other hand, no criterion of replacement at high 

Содержание K18 Hybrigas

Страница 1: ...37 9 kW nominal thermal power for DHW 37 9 kW Hybrid system with gas absorption heat pump and condensing boiler for heating and buffer tank domestic hot water production K18 Hybrigas Installation Use...

Страница 2: ...nd maintenance manual other than for personal consultation must be previously authorised by Robur S p A The rights of those who have legitimately filed the registered trademarks contained within this...

Страница 3: ...drainage p 34 4 Electrical installer p 34 4 1 Warnings p 34 4 2 Electrical systems p 34 4 3 Electrical power supply p 35 4 4 Control system p 35 4 5 Alarm indicator lamp p 37 4 6 Remote the board err...

Страница 4: ...her devices and with the user III WARNINGS III 1 GENERAL AND SAFETY WARNINGS Installer s qualifications Installation must exclusively be performed by a Qualified Firm and by Skilled Personnel with spe...

Страница 5: ...anger Request assistance from the TAC Electrocution hazard Disconnect the electrical power supply before any work procedure on appliance components For electrical connections exclusively use compliant...

Страница 6: ...l heating capacity up to 70 kW EN 378 Refrigerating systems and heat pumps UNI EN 483 Type C gas appliances with nominal thermal ca pacity not greater than 70 kW Other applicable provisions and standa...

Страница 7: ...nk DHW production up to 80 C controlling secondary zone circuits via the system controller high thermal power heating capacity burned 29 2 kW delivered thermal power 37 9 kW indoor or outdoor versions...

Страница 8: ...wer Active auxiliary boiler at full power E Heat pump off Active auxiliary boiler at full power 100 0 Tj 20 C A B C D E PLRh Tj In the presence of a minimal thermal demand scenario A the minimum power...

Страница 9: ...egration of the thermal power of the heat pump module scenarios B C and D integration and replacement just like in the integration mode with the addition that in particular environmental conditions th...

Страница 10: ...20 mm F Flue gas condensate and defrosting water discharge conveyor G Boiler display transparent cover which can be detached to access the user interface keys H Boiler reset unlock button I Heat pump...

Страница 11: ...e and maintenance manual K18 Hybrigas 11 1 1 3 CONNECTION PLATE DETAIL Figure 1 4 Connection plate detail A Water outlet connection 3 4 M B Water inlet connection 3 4 M F Boiler module safety valve di...

Страница 12: ...Features and technical data 12 1 1 4 COMPONENTS Figure 1 5 LH front view A Heat pump module B Boiler module B A...

Страница 13: ...p module internal components 1 Fan 2 Flame sensing ignition electrodes 3 PT1000 flue exhaust temperature probe 4 Limit thermostat 5 Defrosting valve 6 TA outdoor temperature probe 7 Teva evaporator te...

Страница 14: ...components rear view 1 Safety valve 2 Flowmeter 3 Heat pump module flue gas exhaust 4 Condensate discharge 5 Condensate level sensor 6 Water outlet connection 3 4 M 7 Water inlet connection 3 4 M 8 R...

Страница 15: ...nd maintenance manual K18 Hybrigas 15 1 Figure 1 8 RH front view heat pump module internal components 1 Gas valve 2 Combustion blower 3 Ignition transformer 4 Oil pump 5 TG generator temperature probe...

Страница 16: ...d technical data 16 1 Figure 1 9 LH side view A Boiler module flue gas exhaust outlet B Heat pump module flue gas exhaust outlet C Socket for boiler flue gas analisys D Boiler module combustion air in...

Страница 17: ...gure 1 10 Detail of water pipes connection between boiler module and connection plate A Heating water outlet pipe B Heating water inlet pipe G Gas pipe S Space heating water delivery temperature probe...

Страница 18: ...nsor LS Gas valve ON indicator lamp GV Gas solenoid valve TC Manual flue gas thermostat TL Generator limit thermostat FM Flowmeter CWS Condensate water sensor VD Defrosting valve FAN Fan THMC Hot wate...

Страница 19: ...onnector for optional outdoor temperature probe MP Control panel terminal block L Line N Neutral ne Black gi ve Green yellow bl Blue ro Red ce Light blue ma Brown ar Orange gi Yellow bi White gr Grey...

Страница 20: ...ectronicBoardGHP10withmicroprocessor itcontrolsthe appliance and displays data messages and operative codes The appliance is monitored and programmed by interacting with the display and selection keys...

Страница 21: ...ol of one K18 Hybrigas unit with variable water setpoint according to heating curves and type of DHW function room comfort control by controlling two heating circuits of which one optionally of mixed...

Страница 22: ...ature maximum for DHW C 70 3 DHW inlet temperature maximum for DHW C 60 3 Electrical specifications Power supply voltage V 230 type single phase frequency 50 Hz supply 50 Electrical power absorption n...

Страница 23: ...h 2000 minimum l h 400 Electrical specifications Electrical power absorption nominal kW 0 35 Installation data Gas consumption methane G20 nominal m h 1 20 1 GPL G30 G31 nominal kg h 0 87 2 General i...

Страница 24: ...ly remove the packing after placing the appliance on site Do not leave parts of the packing within the reach of chil dren plastic polystyrene nails since they are potentially dangerous Weight The lift...

Страница 25: ...air flow reaching the finned coil and leaving the front part of the appliance or with the fumes exhaust The appliances flue gas exhaust must not be immediately close to openings or air intakes of buil...

Страница 26: ...ems flue gas exhaust flue gas condensate discharge Installation must also comply with the manufacturer s provisions 3 2 INSTALLATION 3 2 1 Primary and secondary heating circuit The K18 Hybrigas applia...

Страница 27: ...gas EVO hydraulic diagram Figure 3 2 K18 Hybrigas EVO 1 heat pump condensing boiler K18 Hybrigas 2 modulating internal water pumps with available head of 2 0 m w c 3 anti vibration connection 4 pressu...

Страница 28: ...overpressure valve calibrated to open only when both valves 3 are closed 3 2 way valve 4 radiator 5 system controller required optional OQLT019 6 advanced room unit standard 7 advanced room unit avai...

Страница 29: ...E A 5 Heating distribution with up to three heating circuits two of which are optionally mixed and one not mixed system with primary and secondary water circuits Figure 3 6 Heating distribution 04 sys...

Страница 30: ...on activated by default automatically starts the primary circula tion pump and if required the burner too when the outside temperature approaches zero Electrical and gas continuity The active anti ici...

Страница 31: ...r the appliance the system the environment and health Contact specialised firms or professionals for water treat ment or system washing Check compatibility of treatment or washing products with operat...

Страница 32: ...pply pressure both static and dynamic must comply with Table 3 3 p 32 with tolerance 15 Non compliant gas pressure Table 3 3 p 32 may damage the appliance and be hazardous Table 3 3 Gas network pressu...

Страница 33: ...stallation data Percentage CO2 in fumes Nominal thermal capacity G20 9 44 G30 11 10 G31 10 20 Minimal thermal capacity G20 9 04 G30 10 50 G31 10 05 Flue temperature Nominal thermal capacity G20 C 73 7...

Страница 34: ...I p 4 providing im portant information on regulations and on safety Compliance with installation standards Installation must comply with applicable regulations in force based on the installation Count...

Страница 35: ...g terminals and liquid penetration at least the protection index IP 25 declared for the unit must be guaranteed The unused holes for cables passage must remain cov ered by caps 4 Insert cables through...

Страница 36: ...ee also Paragraph 1 8 p 21 It is required to arrange request device e g thermostat clock button fitted with a voltage free NO contact How to connect the external request Connection of external request...

Страница 37: ...to the terminal block in the Electrical Panel inside the appliance Connect the button as instructed below Figure 4 7 p 37 1 Access the connection terminal block according to Proce dure 4 2 p 34 2 The...

Страница 38: ...for the re quired capacities and equipped with all safety and control devices required by the regulations in force absence of leaks in the water and gas systems type of gas for which the appliance is...

Страница 39: ...ine is not yet ready for the reading 13 After a short while the flashing message becomes _GO_ again to indicate that the combustion control at maximum power can be implemented 14 Ensure the CO2 value...

Страница 40: ...thermal load before reactivating the function Err The appliance switched off due to an anomaly Warning or Error Deactivate the function by pressing the key for 5 seconds and then intervene according...

Страница 41: ...T START UP Paragraph reserved exclusively to TACs The instructions on the use of the GHP10 electronic board concern the firmware version 1 012 For the use of GHP 10 electronic board and related menu s...

Страница 42: ...urve for space heating from 0 C to 40 C 20 1 If modulation of circulation pump in space heating mode is not active i e parameter 174 set to 0 2 If modulation of circulation pump in DHW mode is not act...

Страница 43: ...antaneous value as the outdoor temperature Integration and replacement mode on space heating service If the control mode of the boiler module is integration and re placement parameter 50 set to 3 by d...

Страница 44: ...restart a locked down unit refer to Paragraph 6 6 p 49 5 6 SETTING PARAMETERS FOR BOILER FIRST START UP To access the parameters menu and set their values follow the procedure below refer to Figure 5...

Страница 45: ...l Figure 1 15 p 21 Make sure that the boiler is ON on space heating service To do this proceed as follows 1 press key to select desired operating mode summer mode space heating only mode winter mode O...

Страница 46: ...mediately but it will only start when there are actual service demands 6 3 MESSAGES ON THE HEAT PUMP DISPLAY 4 digit display The GHP10 board of the appliance Paragraph 1 6 p 20 is equipped with a 4 di...

Страница 47: ...terest by pressing key the dis play will show the current parameter value blinking or for a command menu a blinking code eg rEr1 for the board error reset command 7 Press the key to reconfirm the figu...

Страница 48: ...e is lower in this case the slope of the curve is not sufficient it is needed to set a higher value for parameter 228 indicating the slope of the curve Internal ambient temperature is higher when the...

Страница 49: ...e three options for resetting a fault 1 If the appliance is connected to the OQLT019 controller you may act through the control device as described in the rel evant manual 2 If a remote reset button h...

Страница 50: ...HEATING TEMPERATURE SETTING Do not change space heating setpoint set on the boiler during first startup 6 9 EFFICIENCY For increased appliance efficiency Keep the finned coil clean Set the maximum wat...

Страница 51: ...onment etc maintenance and cleaning op erations must be more frequent 7 2 PRE EMPTIVE MAINTENANCE 7 2 1 Heat pump module For pre emptive maintenance comply with the recommendations in Table 7 1 p 51 T...

Страница 52: ...How to deactivate the appliance for long periods of time 1 Switch the appliance off Paragraph 6 2 p 46 2 Only when the appliance is completely off power it off with the main switch disconnector switch...

Страница 53: ...To exit the menu 2 and return to the main screen 7 Press button until the rightmost digit shows letter E Exit then press button 8 Press again button until the leftmost shows letter E Exit then press...

Страница 54: ...de persists shows up again or in case of doubt contact the TAC 408 Flame controller error NA Contact the TAC 410 Low hot water flow Reset is automatic when the triggering condition ceases Check and cl...

Страница 55: ...h 6 6 1 p 49 If the code persists shows up again or in case of doubt contact the TAC 442 Flame loss Reset occurs automatically 10 seconds after the code is generated NA 443 Flame controller communicat...

Страница 56: ...the code persists shows up again or in case of doubt contact the TAC E02 RESET Safety thermostat 95 C Press the reset button detail H Figure 1 3 p 10 As soon as the error code disappears from the disp...

Страница 57: ...mperature and ambient temperature Blinking red light Pump out of order Pump blocked Pump does not restart autonomously Replace the pump OFF No power supply No voltage on electronics The unit has never...

Страница 58: ...37 2 kW Seasonal space heating energy efficiency s 131 Tj 6 C Pdh 26 4 kW Tj 6 C PERd 120 Tj 8 C Pdh 21 2 kW Tj 8 C PERd 136 Tj 10 C Pdh 16 0 kW Tj 10 C PERd 140 Tj 12 C Pdh 10 8 kW Tj 12 C PERd 141 T...

Страница 59: ...utdoors __ 4000 m h Sound power level indoors outdoors L WA 65 dB For water or brine to water heat pumps Rated brine or water flow rate outdoor heat exchanger __ m h Additional information required by...

Страница 60: ...d promotion of safe environmentally friendly energy efficiency products through the commitment and caring of its employees and partners Robur mission Robur S p A advanced technologies for climate cond...

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