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ASSEMBLY SYNOPSIS: IMPORTANT INFORMATION / CONSIDERATIONS 

 

 

PARTS LIST 

Most components should have a ‘D’ code punched into their metal surface. Identify and sepa-
rate all like for like components prior to assembly. The ‘parts list’ also separates parts into the 
various sections shown below. Parts can also be identified by their profile pictures and stated 
lengths etc.. 

BASE 

Base dimensions and recommendations. Ensure that your base is level as this will make as-
sembly of the building, especially the glazing of the roof much more straight forward.  

PREPARATION  Tools required. IMPORTANT: Use WD40 or similar in the glazing bar channels and insert the 

black glazing rubber prior to frame assembly.  

 

SIDES 

Take the side glazing bars ‘D609’ with the rubber inserted and the diagonal braces ‘D604’, 
use 10mm bolts to join them to the gutter and 15mm bolts to the cills (note how the head of 
the bolts slide into each glazing bar during construction). 

FRONT  

Again insuring that the gable framework is rubbered-up follow the diagrams to assemble each 
end of the building. Make sure that you have inserted the extra bolts utilised in sections 4, 5  
and 10. On the roof and side corner bars not every rubber channel will require rubber unless it 
is to be utilised in a partition (see separate manual and section P).     

REAR 

JOINING THE 

FOUR SIDES  

Take the two sides (1) and both gables (2 & 3) and join them together on your base. It is a 
good idea to tie some ladders to the sides to support them if you do not have anyone to hold 
them for you. 

ROOF 

Attach ridge and then the rubbered-up roof bars ensuring that they are fully butted up to the 
ridge and down onto the gutter. If you have cresting then it is a good idea to fit it before glaz-
ing, see section (15). 

6a 

VENT 

Once the vent is glazed add silicone to the vent sides and top. Stand the vent/s on their hinge 
(vent top) and then leave the silicone to set.   

6b 

VENT SLAM 

The slam bar ‘D079’ can be moved up and down between the roof glazing bars so that it can 
be butted down onto the pane of glass beneath, the autovent will be attached to it later on (9). 

DOOR 

Construct the door using the diagrams and then leave to one side ready for attachment in 
section (10). 

 

 
 
 

GLAZING 

Layout the bar capping and covers around the building like a sundial checking that all is pre-
sent and correct. You can also place the roof capping in the gutters so they are closer to 
hand. The glass in the ends has to bevel on the black separator strip which this bevelling ac-
tion allows the glass to tuck underneath the roof corner canopy. Use the capping and the self 
tapping screws to then hold the glass in place. The covers then enclose the screw heads giv-
ing a neat finish. A top tip is to not attach the door post capping (D814/D836) until you have 
fitted the door runner and threshold (10) to give you more room to manoeuvre. It is a good 
idea to glaze two roof sections first to ensure the building is square followed by two side sec-
tions to ensure the building isn't leaning,   

 

VENT  

ATTACHMENT 

Take the assembled vent and slide the vent hinge ‘D866’ into the end of the ridge allowing the 
vent the pivot open and closed. Vent stops go either side of the vent to stop any lateral move-
ment (so insert stop / vent / stop). Attachment of the Bayliss XL autovents.  

10 

DOOR  

ATTACHMENT 

Utilise the bolts inserted in section (2) to attach the upper door track. The lower door runner 
’D860’ and ramp threshold ‘D087’ push down and lock together.   

11 

ANCHORING 

DOWN 

Now that the greenhouse is finished and the door and vent/s are operating without interfer-
ence then you need to anchor the building down using 2” rawl plugs and screws. Use a 7mm 
masonry bit in a hammer drill to create the holes. 

12 

OPTIONAL 

LOUVRE 

They attach to the building during the glazing process (8) like a piece of glass with a black 
separator above and below them. 

13 

 

OPTIONAL 
SHELVING 

 

14 

 

OPTIONAL 

STAGING 

15 

FINISHING 

TOUCHES 

Now that the main body of the structure is complete you can add; ridge caps, downpipe fit-
tings, eave bungs. Images showing cresting and finial attachment, this is often easiest to do 
after section (5) rather than using the vent apertures later on (i.e. before glazing).  

Robinsons integral cantilever staging and shelving attaches to the inside of the greenhouse 
frame using either square head bolts (insert four into each side glazing bar ’D609’ during con-
struction of the sides (1)) or rectangular ‘crop head’ bolts which can be fitted retrospectively 
(both sets of bolts accompany the shelving/staging). This system allows the height of either 
the staging or the shelf to be set at an operator specific height. Commonly the staging brack-
ets are set 900mm from the cills though you can alter this to suit the end user/s. The alumin-
ium shelf / staging slats come in two lengths; (4’):1240mm ‘D2002’ and (6’):1860mm ’D2003’. 
These slats can combine to create any length of staging required, i.e. 4’+6’ = 10’ etc...    

Содержание DWARF

Страница 1: ...NOMINAL SIZE A mm B mm 6 x 6 1960 1990 6 x 8 2610 6 x 10 3230 6 x 12 3850 NOMINAL SIZE A mm B mm 6ft extension 1860 8ft extension 2480 10ft extension 3100 12ft extension 3720...

Страница 2: ...as flat and level an area as possible A concrete or slabbed base will provide the most solid foundation for your greenhouse IMPORTANT Do not fix your building down until the building is fully assembl...

Страница 3: ...so place the roof capping in the gutters so they are closer to hand The glass in the ends has to bevel on the black separator strip which this bevelling ac tion allows the glass to tuck underneath the...

Страница 4: ...10 14 19 24 D174 N A 4 4 8 8 D044 1897 1 D001 2517 1 D002 3137 1 D003 3757 1 D063 1052 4 6 8 10 RUBBER 1000 1m 9 13 17 22 D605R RH 689 1 D606L LH 689 1 D036A 1976 1 D601 1460 2 D607 2060 2 D608 1160...

Страница 5: ...6 6 8 6 10 6 12 3 D611 1460 2 1 D618 1144 4 6 8 10 2 D689 245 5 D878 1062 4 6 8 10 2 2 3 D610 1160 4 1 D620 1144 4 2 D814 1883 2 5 D879 1062 4 2 3 D614 1162 4 3 D615 1462 1 D619 1144 8 2 D690 245 2 5...

Страница 6: ...C I R B E P Y T E R U S N E E S A E L P E S R U O C P O T E H T R O F D E S U E R A S K C I R B G N I R E E N I G N E F I G N I X I F R O M E H T H G U O R H T S E L O H H T I W R A L U L L E C T O N...

Страница 7: ...ertion The frame is assembled by feeding square headed bolts either 10mm or 15mm in length into the slots on glazing bars and then locating those bolts through holes in purlings and cills etc Twist in...

Страница 8: ...24 Part No mm Quantity D015 3137 2 D022 3134 2 D609 1160 8 D604 1316 4 D174 8 M6 10mm 8 M6 15mm 12 M6 NUT 20 10 X 2 DWARF Rubber 1000 19 Part No mm Quantity D014 2517 2 D021 2514 2 D609 1160 6 D604 13...

Страница 9: ...9 D604 TRANSIT BOLT ON DIAGONALS 15mm D604 15mm D609 10mm D609...

Страница 10: ...M6X10 8 M6X15 16 M6NUT 24 D111 1 D227 15 D605 D606 Part No mm Quantity D604 1316 2 D605 689 1 D606 689 1 D607 2060 2 D608 1160 2 D628 650 1 D850L 1052 1 D850R 1052 1 10mm 15mm 15mm 15mm 15mm 15mm 10m...

Страница 11: ...11 D628 D604 D607 D606 D607 D607 D850L D608 D174 D111 D850R D850L D850L D608 D604 D606 D607...

Страница 12: ...D604 1316 2 D608 1160 2 D850L 1052 1 D850R 1052 1 Part No mm Quantity D174 4 M6X10 8 M6X15 10 M6NUT 18 D111 1 D227 13 D036A D601 D601 D608 D608 D850R D604 D604 D850L 10mm 15mm 10mm 15mm 10mm 10mm 10m...

Страница 13: ...13 D601 D850L D608 D036A D174 D604 D601 D036A D850L D608 D604 D111 D850R D850L...

Страница 14: ...14...

Страница 15: ...2 4 RUBBER 1000 8 5 8 2 1 8 Part No mm Quantity D001 2517 1 D063 1052 6 RUBBER 1000 13 12 10 Part No mm Quantity D002 3137 1 D063 1052 8 RUBBER 1000 17 16 12 Part No mm Quantity D003 3757 1 D063 1052...

Страница 16: ...863L D866 639 1 D863L 613 1 D863R 613 1 D862 593 1 Part No mm Quantity D220 PLUS SCREW N A 2 D205 N A 2 SY BOLM6X11 10 4 SYNUTM6 M6 4 8 X 12 S T FS6017 10 2 Part No mm Quantity 8 x 19 S T FS6018 19 2...

Страница 17: ...17 D862 D862 D863L 2 2 2 2 2 FLIP VIEW D119 CUT 6mm SILICONE...

Страница 18: ...18 D114 D079 FLIP VIEW D079 PLUS FLUFF 590 1 D114 N A 2 Part No mm Quantity SY BOLM6X11 10 2 SY BOLM6X15 15 2 SYBOLM6 X11CROP 10 2 SYNUTM6 N A 4 Part No mm Quantity D114...

Страница 19: ...19 D1210 GLASS D893 GLASS D893 GLASS...

Страница 20: ...l D307 611 1 D095 611 1 D097 611 1 Part No mm Q D232 905 2 D233 797 2 P053 N A 1 D225 610 1 D840B 4000 1 N A 7 N A 7 D260 PACK N A 12 D263 PACK Part No mm Q D911 555 x 812 pane D912 555 x 922 pane D30...

Страница 21: ...21 D225 D911 555 x 812 pane D912 555 x 922 pane C C D912 555 x 922 pane D232 D225 8 D307 D097 E F E F P053 G H G H D840B 7 7 D840B D840B...

Страница 22: ...D619 D618 D619 D809 D878 D618 D614 D610 D836 D814 D690 D614 D610 D689 PART No Section Size mm D611 1460 D618 1144 D689 245 D878 1062 D610 1160 D620 1144 D814 1883 D879 1062 D614 1162 D615 1462 D619 1...

Страница 23: ...0 X 470 1 1 2 2 D1208 A 610 X 610 1 1 2 2 D911 C 555 X 812 1 D912 D 555 X 922 1 D900 X ANGLE 4 D692 Y APEX 1 D903 Z APEX 1 D222 B 590 long 1 D101 B 610 long 5 R Z M L R S S S S R A S M 610 X 550 1 L 5...

Страница 24: ...24 D220 D220...

Страница 25: ...25 D079 D862...

Страница 26: ...26 Part No mm Q D864 590 1 D084 1270 1 D083 1270 1 Part No mm Q D627 114 1 D163 90 2 D154 1 SY BOLM6X15 10 SYNUTM6 10 D845 2 D845 15 1 N A 1 D154 D845 D814 D836 D163 D845 D607...

Страница 27: ...27 D864 D084 D083 15 3 N A 3 D627 15 2 N A 2 D864 15 4 N A 4...

Страница 28: ...28 D860 1 D087 1 Part No Q D860 D087 D860 D087 D312 2 D204L B 1 D204R B 1 Part No Q D204R D312 D154 D627 D312 2 D204L B 1 D204R B 1 Part No Q...

Страница 29: ...29 D842 1 D112 1 SYBOLM6 X11CROP 3 Part No Q D112...

Страница 30: ...30 O7mm...

Страница 31: ...D168L D168R handle 552 552 1 1 D165 612 2 D166 552 2 FS6013 12 4 Part No mm Quantity INTERNAL VIEW D165 D165 D166 D166 D168L D168R D165 PINCH ALL GLASS RETAINERS BEFORE GLAZING D729TG 100 x 525 panes...

Страница 32: ...32 D2021 15mm 10mm crop 10mm 10mm D2013 D2014 D2014 crop 10mm D2002 1240mm D2003 1860mm D2002 1240mm Example 2x 4 3 slat shelves ST0304 8 run D609 D608 D608...

Страница 33: ...ample 2x 4 7 slat staging ST0704 8 run 10mm 10mm D2044 D2043 D2045 D2045 D2044 D2043 D2046 D2046 D2047 D2042 D2042 D2042 crop 10mm 10mm 10mm 10mm crop 10mm START FINISH D2002 1240mm D2002 1240mm D2002...

Страница 34: ...34 D119 SILICONE D119 S I L I C O N E D211 D203 D201 D202 D206 D608 D608 D208 CUT D119 S I L I C O N E D214 D207 D841 D211 D608...

Страница 35: ...35 FINISH START EQUAL EQUAL ROFIN W G ROFIN W G ROCRE W G START FINISH D119 CUT 6mm SILICONE...

Страница 36: ...we will send you a 30 reward Please send your photos to Photo competition Robinsons Greenhouses Blythe Park Cresswell Stoke on Trent Staffs ST11 9RD Or better still email us on james durose greenhouse...

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