background image

 
 

A. BIAS ADJUSTMENT: 

With normal supply pressure and input (signal) pressures 
applied, the Bias Adjusting Screw (Figure 2) may be turned 
clockwise to increase the output (control) pressure or turned 
counterclockwise to decrease output pressure. 
 

B. RATIO ADJUSTMENT: 

This is not a normal operating adjustment.  However, when 
necessary, the ratio of input to output pressure may be adjusted 
by adjusting Valve Seat (17) as follows (see Figure 3 except 
where noted): 
1.  With a supply pressure of 30 psig (2.1 bar) and an input 

pressure of 3 psig (0.21 bar) on each input port, turn Bias 
Adjusting Screw (Figure 2) until output pressure is 3 psig 
(0.21 bar).  Increase all input pressures to 15 psig (1.03 
bar) and check output pressure, which should be 15 

±

 0.2 

psig (1.03 

±

 0.01 bar). 

2.  If necessary, remove Cap (24) and adjust Valve Seat (17) 

until the correct output pressure is obtained. 

3.  Repeat steps 1 and 2 until the correct ratio is obtained.  

This unit may be adjusted while operating with Cap (24) 
removed, but the final setting must be checked after the 
Cap (24) has been replaced. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 2 

 
 
 
 
The simplified design of this relay makes routine 
maintenance unnecessary.  However, should the air or air 
lines be dirty, it may be necessary to clean the surfaces of the 
Valve (18) and the Valve Seats (A) and (B).  If continued 
difficulty is experienced from dirt, moisture, oil, etc., suitable 
filters should be provided in the supply lines. 
 
If the control pressure does not go to minimum output 
pressure or zero, or if the exhaust appears to be leaking, 
follow the instructions below (refer to Figure 3 except as 
noted): 
1.  Remove the Cap (24) and Spring Retainer (20) by 

unscrewing  from the Cover (22).  Note position of 
Spring Retainer (20) before removing so that it can be 
replaced in approximately the same position.  The Valve 
(18), Valve Spring (19) and Gasket (23) are now free to 
fall out.  Be careful not to drop the parts. 

2.  Using a CLEAN, soft brush, cloth or paper, wipe off the 

Valve Seats (A) and (B). 

3. Inspect 

both 

Hemispherical Surfaces (C) of the Valve 

(18) for dirt, chips, etc.  If any scars or imperfections are 
apparent, the Valve (18) should be replaced. 

4.  Replace the Valve (18), Valve Spring (19), Spring 

Retainer (20), Gasket (23) and Cap (24).  Be sure that the 
Spring Retainer (20) is in the same position as it was in 
before disassembly, approximately one turn below being 
flush with end of Adjustable Seat (17) and that the Cap 
(24) is tight.  Check Cap (24) for external leakage. 

5.  Adjust per Section IV if needed. 
DO NOT USE ANY GASKET SHELLAC, PIPE 
COMPOUND, OR OTHER SEALANT. 

SECTION IV - ADJUSTMENTS

SECTION V - MAINTENANCE

 

 

 

Содержание CR-103-A Series

Страница 1: ...172 Rev A Note to installer Before installing read instructions carefully and record model number After installing give this manual to operating personnel or see that it is filed for future reference 1602 Mustang Drive Maryville Tennessee 37801 Phone 865 981 3100 Fax 865 981 3168 ...

Страница 2: ...2 NOTES ...

Страница 3: ...sig 1 2 bar divided by the number of input signals OVERLOAD PROTECTION 100 psig 7 bar will not damage unit AMBIENT TEMPERATURE LIMITS 40 F to 180 F 40 C to 82 C CONNECTIONS 1 4 female NPT for input output and supply WEIGHT 2 input signals 2 lb 0 91 kg 7 input signals 3 5 lb 1 59 kg C PERFORMANCE DATA ULTIMATE SENSITIVITY 0 1 of full range LINEARITY 1 of full range HYSTERESIS Less than 1 of full ra...

Страница 4: ...he air lines If more secure mounting is desired use the mounting bracket furnished as shown in Figure 1 Use two 1 4 bolts toggle bolts or wood screws as required by the installation Bracket may be removed or inverted by removing two lock nuts C CONNECTIONS The input supply and output ports are 1 4 female NPT Make the air connections to the proper ports as shown in Figure 1 The air supply must be c...

Страница 5: ...s be dirty it may be necessary to clean the surfaces of the Valve 18 and the Valve Seats A and B If continued difficulty is experienced from dirt moisture oil etc suitable filters should be provided in the supply lines If the control pressure does not go to minimum output pressure or zero or if the exhaust appears to be leaking follow the instructions below refer to Figure 3 except as noted 1 Remo...

Страница 6: ...pherical Surfaces C in Figure 3 must be smooth and regular 3 Inspect the Valve Seats A and B in Figure 3 The surfaces must be clean and smooth with no scars or surface irregularities 4 Inspect Diaphragms 29 for holes or worn spots which might permit air leakage 5 Install the Valve 18 Valve Spring 19 and Spring Retainer 20 and make sure that the Valve Spring 19 is seating the Valve 18 properly 6 Re...

Страница 7: ...G 029715A0001 1 28 DIAPHRAGM RING 031766A0001 SEE TAB 29 BALANCING DIAPHRAGM 028561A0001 SEE TAB 30 EXHAUST PLATE 027929A0002 2 31 PRESSURE PLATE 028571A0001 SEE TAB 32 PRESSURE PLATE 028569A0001 SEE TAB 33 EXHAUST SEAT 028557A0001 1 34 SUPPORT RING 028565A0001 1 35 BASE 027668C0001 1 36 SCREW SEE TAB 4 37 HEX NUT KEPS 1 4 20 not shown 036603A0019 2 38 MOUNTING BRACKET not shown 029139A0001 1 39 P...

Страница 8: ...nnessee 37801 Telephone 865 981 3100 Fax 865 981 3168 http www robertshaw thomasregister com http www robertshawindustrial com Exports Invensys Appliance Controls 1701 Byrd Avenue P O Box 26544 Richmond Virginia 23261 6544 Telephone 804 756 6500 Fax 804 756 6561 Q 1343 11 04 Printed in U S A ...

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