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Maintenance

9

  Clean the entire system frequently. Remove any dust, 

dirt and road debris.

  For motorhomes with hydraulic brakes (BrakeMaster 

model 9060), drain the air tank periodically, to remove 
condensed water vapor. 
  The relative humidity will affect how fast water will con-
dense in the tank — in an area of high humidity, it may 
be necessary to drain the tank every few days; in a drier 
climate, there will be much less water.
  To drain the tank, open the handle on the drain valve 
(Figure 10).
  Close the handle after draining the tank, as shown in 
Figure 10.

  If your BrakeMaster has a BrakeAway (models 9060 

and 9160), drain the air reservoir (Figure 11) periodically 
— unscrew the drain valve (Figure 11) and remove it, allow 
any accumulated water to drain completely, and replace 
the drain valve.

CAUTION

  If the air tank and break away air reservoir are not 
drained periodically, as described above, water vapor 
will be forced through the air lines, which may corrode 
the metal components of the supplemental braking 
system as well as cause other consequential, non-
warranty damage.

CAUTION

  The handle on the air tank drain valve should only 
be opened to drain the air tank. After draining the 
tank, close the handle, as shown in Figure 11. 
  If the handle is open during towing, the air com-
pressor will run constantly, which may damage the 
compressor.

Figure 10

Figure 11

Storing your BrakeMaster

Figure 12

  To avoid damage to the quick couplers and other sys-

tem components, store the BrakeMaster air cylinder and 
the patch cord in a clean, dry place when not in use. (An 
air cylinder storage bag, part number 104, is available 
from ROADMASTER.)
  Always connect the male and female quick couplers 
on the patch cord (Figure 12) before storing the patch 
cord.

• 

Always drain the air tank (BrakeMaster 9060 only) and 

the break away air reservoir (BrakeMaster 9060 and 9160) 
just before winter storage or whenever the supplemental 
braking system will not be used for an extended period. 
  For instructions on how to drain the air tank and air

reservoir, see “Maintenance” (above).

CAUTION

  If the motorhome will be stored in an area where 
freezing temperatures are likely, drain the air tank 
(model 9060 only) and the break away air reservoir 
(models 9060 and 9160). If the air tank and air reser-
voir are not drained, accumulated water may freeze 
and crack the tank or the reservoir.

Содержание BrakeMaster 9060

Страница 1: ......

Страница 2: ...are in a separate document Read all instructions before installing or operating the BrakeMaster system Fail ure to understand how to install or operate BrakeMas ter could result in property damage pe...

Страница 3: ...nder The BrakeAway system will bring your towed vehicle to a controlled stop in the un likely event of a break away You will connect the break away cable be tween the two vehicles before towing and di...

Страница 4: ...the dealership for vehicle specific information CAUTION To prevent the towed vehicle from rolling connect the tow bar to both vehicles before shifting the towed vehicle s transmission into the proper...

Страница 5: ...over the spring post fit the spring post through one of the slots Figure 3 and reattach the hairpin clip Figure 3 7 Now that the pedal clamp is in place attach the ad justable arm to the mounting pos...

Страница 6: ...e BrakeAway system to the break away ring Figure 8 on the break away switch Clip the other end of the steel cable to the rear of the motorhome close to the center Note the BrakeAway system is included...

Страница 7: ...pedal down The break away air reservoir must be charged as described above every time the motorhome and towed vehicle are connected If the air reservoir is not charged the break away system will not...

Страница 8: ...er 9100 and 9160 block the motor home wheels and turn the motorhome engine on After the air compressor is completely charged release the parking brake 6 Confirm the proper operation of the braking sys...

Страница 9: ...e quick couplers 7 Figure 9 You will use six quick couplers to connect and dis connect the BrakeMaster air lines They are in pairs one male and one female A pair of the couplers are at each end of the...

Страница 10: ...itor LED is functioning each time before towing see page 6 If the monitor light does not turn on and off as the supplemental brakes are applied and re leased the owner must discontinue using the suppl...

Страница 11: ...UTION The handle on the air tank drain valve should only be opened to drain the air tank After draining the tank close the handle as shown in Figure 11 If the handle is open during towing the air com...

Страница 12: ...the line which would restrict the air flow replace the entire section if any are found 2 Make certain that the air cylinder has been installed directly in line with the brake pedal If it is mounted at...

Страница 13: ...enoid valve Have an assistant depress the motorhome brake pedal the proportioning valve should release air each time the pedal is depressed A If there is air at the proportioning valve follow the air...

Страница 14: ...remain extended Symptom The towed vehicle brakes abruptly the first time Brake Master is activated flat spotting the tires Also after towing there may be excessive brake dust on the wheels of the tow...

Страница 15: ...y pin 356997 00 7 1 mounting post 450596 8 1 quick exhaust valve 450601 50 9 1 1 4 tube sold by the foot 450700 10 1 brass insert 450735 11 1 black weather cap with lanyard 450760 50 12 1 fuse tap 450...

Страница 16: ...450720 19b 1 orange shield base 450762 20 1 female quick coupler assembly complete excluding air line 921004 60 20a 1 female quick coupler housing 450710 Item Qty Description Part Number 21 1 BrakeAw...

Страница 17: ...color coded red 900001 24a 1 bleeder valve includes brake bleed screw 450088 24b 1 1 8 to 1 4 tube 450050 24c 1 mac valve solenoid muffler sold separately identical to valve on BrakeAway assembly 4504...

Страница 18: ...onary statement 6 8 Function of the monitor light 8 Test for proper operation 6 Warranty disclaimer 8 Parts lists For all BrakeMaster systems 13 14 For specific BrakeMaster systems 14 For BrakeMaster...

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