The following instructions must be followed in the order listed to ensure a proper installation and
to preserve the ROADMASTER warranty.
INSTALLATION
800-669-9690
Spartan WC2000 Front Sway Bar Kit • 3
1. Remove the parts from the box and match the parts
with the list.
Make sure that the kit has all the parts shown on the
parts list on page 2.
2. Apply the parking brake.
The following procedures can be done with the wheels of
the vehicle on level ground.
3. Install the mount bracket onto the frame.
First mark the location for the holes:
Hold the mount bracket in position on the frame. The front
of the bracket must touch the back of the spring mount
bracket at the front of the rear spring. The bracket must be
against the bottom of the frame rail. From the outboard side
of the frame, use a center punch to mark the frame at the
center of both of the holes in the mount bracket. Repeat this
step for the other side of the vehicle.
4. Drill the holes in the frame.
Use a ½” drill to drill the holes in the vehicle frame (Figure 2). Drill
the holes for the other mount bracket on the other side of the
vehicle.
5. Install the mount hardware.
Insert the bolts through the bracket and the frame. Install
the washers and lock nuts (Figure 2). Tighten the lock nuts to 75 ft.-
lbs.
6. Install the spacer and clamp plate.
Align the holes of the spacer and clamp plate with the holes
in the mount bracket. Install the bolts from below the mount
bracket, through the spacer and clamp plate. Install the
washers and lock nuts (Figure 2). Tighten the nuts to 75 ft.-lbs.
7. Install the end links on the axle.
Drill a hole in each axle: Mark a location on the top of the
axle that is in line with the U-bolt and approximately 1” over
(Figure 1). Use a 3/16” drill to drill a pilot hole, then drill a
½” hole for the end link bolt in both sides of the axle.
8. Install the end link assembly in the axle.
Install a cup washer on the link bolt so that the inside of the
washer is away from the shoulder of the link bolt. Install a
grommet next to the cup washer. Install the link bolt assem-
bly from the top of the axle and install a grommet, cup
washer, and lock nut from underneath. The inside of the cup
washer must be toward the other end link on the other side
of the vehicle.
Clamp
plate
Lock nuts
Washers
Clamp
bolt
Drill
holes
for
mount
hardware
Nut for
saddle
bracket
Bracket
Spacer
plate
Figure 1
Figure 2
