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65-2397SS CO

2

 Transmitter • 15

Troubleshooting

The troubleshooting guide describes symptoms, probable causes, and recommended action for 
problems you may encounter with the CO

2

 transmitter.

NOTE:

This troubleshooting guide describes transmitter problems only. See the controller operator’s 
manual for problems you may encounter with the controller.

Table 2:Troubleshooting the CO

2

 Transmitter

Condition

Symptom(s)

Probable Causes

Recommended Action

Fail 

Condition

• Controller 

indicates a fail 

condition.

• The transmitter 

wiring is 

disconnected or 

misconnected.

• The wiring from the 

detector to the 

amplifier is 

disconnected or 

misconnected.

• The plug-in sensor is 

not properly plugged 

into the three-socket 

pattern in the 

detector housing 

body.

• The transmitter’s 

zero reading is low 

enough to cause a 

fail condition.

• The transmitter is 

malfunctioning.

1. Verify that the transmitter wiring 

to the controller is correct and 

secure.

2. Verify that the wiring from the 

detector to the amplifier is correct 

and secure.

3. Confirm that the plug-in sensor is 

properly installed.

4. Perform a zero adjustment. A full 

calibration is recommended.

5. If the fail condition continues, 

replace the sensor as described 

later in this section.

6. If the fail condition continues, 

contact RKI for further 

instruction.

Slow or No 

Response/

Difficult or 

Unable to 

Calibrate

• Unable to 

accurately set the 

zero or response 

reading during 

calibration.

• Transmitter 

requires frequent 

calibration.

Note:

Under 

“normal” 
circumstances, the 
transmitter requires 
calibration once 
every 6 months.

Some applications 

may require a more 
frequent calibration 
schedule.

• The calibration 

cylinder is low, out-

dated, or defective.

• The calibration gas 

is not an appropriate 

concentration.

• The membrane on 

the detector housing 

cap is blocked with 

dirt or some other 

particulate matter.

• The transmitter is 

malfunctioning.

1. Verify that the calibration cylinder 

contains an adequate supply of a 

fresh test sample.

2. Check the face of the detector 

housing cap and remove any 

particulate contamination from 

the hydrophobic membrane if 

necessary.

3. Verify that the calibration gas 

concentration is appropriate for 

the transmitter.

4. If the calibration/response 

difficulties continue, replace the 

sensor as described later in this 

section.

5. If the calibration/response 

difficulties continue, contact RKI 

for further instruction.

Содержание 65-2397SS

Страница 1: ...RKI Instruments Inc www rkiinstruments com 65 2397SS CO2 Transmitter Operator s Manual Part Number 71 0442 Revision 0 Released 9 1 20...

Страница 2: ...alibration and maintenance of the transmitter is essential for proper operation and correct readings Please calibrate and maintain this transmitter regularly Frequency of calibration depends upon the...

Страница 3: ...nt costs local repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXPRE...

Страница 4: ...iring the CO2 Transmitter 11 Startup 13 Introducing Incoming Power 13 Setting the Zero Signal 13 Maintenance 14 Preventive Maintenance 14 Troubleshooting 15 Replacing Components of the CO2 Transmitter...

Страница 5: ...ollow the instructions and warnings in this manual to assure proper and safe operation of the 65 2397SS and to minimize the risk of personal injury Be sure to maintain and periodically calibrate the 6...

Страница 6: ...components of the CO2 transmitter The transmitter is a 4 20 mA type detector head It consists of the CO2 detector amplifier and junction box Figure 1 CO2 Transmitter Component Location G LEL B W S P W...

Страница 7: ...rical connection for the sensor The circuit board with the sockets conditions the sensor s signal before the signal reaches the amplifier Housing Cap Cap Gasket The housing cap screws onto the detecto...

Страница 8: ...detector terminal strip is a four position plug in style terminal strip located below the controller terminal strip Use the detector terminal strip to connect the CO2 transmitter to the amplifier NOT...

Страница 9: ...amplifier s output during the start up and calibration procedures The black test point in the lower left corner is the negative test point and the red test point below the zero pot is the positive te...

Страница 10: ...te where the transmitter is not likely to be bumped or disturbed Make sure there is sufficient room to perform start up maintenance and calibration procedures Mount the transmitter at least six feet f...

Страница 11: ...he terminal strip as follows see Figure 5 Connect the positive wire to the PWR SIG terminal Connect the signal wire to the PWR SIG S terminal Connect the negative wire to the PWR SIG terminal CAUTION...

Страница 12: ...ontroller 12 If shielded cable is used connect the cable s drain wire to an available chassis earth ground at the controller RKI controllers typically have a ground stud that can be used to ground the...

Страница 13: ...nce there is a background of CO2 in air of typically 300 600 ppm 0 03 0 06 volume it is necessary to use a calibration kit with a 100 nitrogen cylinder to set the zero signal of a CO2 transmitter with...

Страница 14: ...unction box Maintenance This section describes maintenance procedures It includes preventive maintenance troubleshooting and component replacement procedures Preventive Maintenance This section descri...

Страница 15: ...adjustment A full calibration is recommended 5 If the fail condition continues replace the sensor as described later in this section 6 If the fail condition continues contact RKI for further instruct...

Страница 16: ...r housing cap back onto the detector housing body 8 Turn on the power to the controller 9 Turn on the controller and place it into normal operation NOTE When first powered up the transmitter will ente...

Страница 17: ...ower to the controller 3 Remove the junction box cover 4 Remove the detector terminal strip from its socket 5 Disconnect the detector leads from the detector terminal strip Note the position of the co...

Страница 18: ...ctor terminal strip and controller terminal strip from their sockets You may leave the wires connected to the terminal strips 5 Unscrew and remove the screw with the flat and lock washers that secures...

Страница 19: ...o warm up for 5 minutes 13 Calibrate the transmitter as described in Calibration on page 20 of this manual Calibration Frequency Although there is no particular calibration frequency that is correct f...

Страница 20: ...X 400 100 For example with a calibrating sample of 2 5 Vol and a fullscale setting of 5 Vol the correct output is 300 mV 300 mV 2 5 5 0 X 400 100 5 Screw the calibration cup onto the detector housing...

Страница 21: ...he regulator 5 Unscrew the regulator from the calibration cylinder Returning to Normal Operation 1 Remove the voltmeter leads from the amplifier test points 2 Unscrew the calibration cup from the dete...

Страница 22: ...5040RK 05 CO2 replacement plug in sensor 0 50 Volume 61 5040RK 10 CO2 replacement plug in sensor 0 100 Volume 65 2397SS 01 CO2 transmitter 0 9000 ppm includes detector junction box and amplifier 65 2...

Страница 23: ...minute continuous flow for 17 liter and 34 liter steel calibration cylinders cylinders with external threads 81 1051RK Regulator with gauge and knob 0 5 liter minute continuous flow for 34 liter alu...

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