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TIG 185 DC. Operating manual.

TIG 185 DC. Operating manual.

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16

6.4 MMA operation

The TIG 185 DC can be used as a MMA welding machine by fitting an 

electrode holder and work return lead to the respective dinse connectors

 

9

 + 

12

 

(dependant on the type of electrodes being used. Please consult 

the packaging supplied by the manufacturer for correct polarities).

When using your TIG 185 DC machine in the MMA mode, ensure that the 

TIG/MMA selector switch is in the MMA position.

 

4

    

6.5 TIG welding operation

The TIG 185 DC is fitted with a High Frequency (HF) start mode. The 

arc will be initiated by keeping a distance of 2–4 mm between the 

workpiece and the tungsten. The HF will be initiated by depressing the 

contactor switch.

 

Once the arc is initiated, the HF will automatically turn 

off.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.1 Power

The machine is designed to operate on a 240V ± 15% input single phase 

AC outlet. Ensure that there is adequate ventilation around the machine 

when it is connected to the mains power supply.

6.2 Shielding gas

When working the machine in the TIG mode of welding the process 

requires a shielding gas. The shielding gas can be supplied via a pressure 

regulator to the machine from either a fixed installation or single 

cylinder of gas. 

 

If a cylinder of gas is used, please ensure that the cylinder is securely 

fastened before starting any welding operation. 

 

Refer to the application section for the selection of the correct shielding 

gas.

6.3 TIG torch connection

The TIG 185 DC machine is rated at 200A at 60% duty cycle. 

 

→ The torch is fitted to the machine by means of the Safe Lock dinse 

back end. For DC (–) TIG operation,

 

9

 

fit the torch back end to the 

negative dinse connection. Similarly for DC (+),

 

12

 fit the torch back 

end to the positive dinse connection.

 

→ The gas hose is fitted to the gas fitting (GAS)

 

located on the front 

bottom panel of the machine.

 

10

    

 

→ The contactor lead is fitted to the contactor control fitting marked.

 

11

   

 

 

 

 

 

 

 

 

 

 

6.5.2 For DC pulse TIG welding

DC welding of thin material can further be enhanced by using the pulse 

mode. When using the pulse mode for DC applications, the current will 

be varied between the welding current and a pre-selected background 

current. Additionally, the pulse frequency can be adjusted. By adjusting 

the pulse frequency, the optimum heat input for a particular application 

can be obtained.

The TIG 185 DC has two pre-selected pulse frequencies. These can be 

selected by setting the pulse frequency switch

 

2

 

to low frequency (2Hz) 

or high frequency (200Hz). As a general rule, increasing the frequency 

will increase the heat input into the plate.

6.5.3 Downslope control

The downslope of the welding current can be adjusted by adjusting the 

Downslope Adjustment Control.

 

7

 

By increasing the downslope control 

time, it allows for better crater filling characteristics.

6.5.1 For direct current (DC) TIG welding

Select the correct size and type of non-consumable tungsten and 

shielding gas for the application. 

 

For DC– applications (most commonly used polarity) connect the TIG 

torch to the negative Dinse plug connector and the work return lead to 

the positive dinse plug connector.

-

+

-

+

GTAW with DCEN produces deep penetration because it concentrates the heat in 

the joint area. No cleaning action occurs with this. The heat generated by the arc 

using this polarity occurs in the work thus a smaller electrode can be used as well 

as a smaller gas cup and gas flow. The more concentrated arc allows for faster travel 

speeds.

For DC+ applications connect the TIG torch to the positive dinse plug 

connector and the work return lead to the negative dinse plug connector. 

In this mode most of the heat is generated within the non-consumable 

tungsten and the heat input into the plate is reduced resulting in lower 

penetration depths. Larger tungstens are normally selected for this 

application. 

 

Ensure that the MMA/TIG selector switch is in the TIG position.

 

4

   

 

 

 

 

 

 

6. TIG 185 DC operation.

Содержание TIG 185 DC

Страница 1: ...TIG 185 DC Operating Manual ...

Страница 2: ... into account the particular circumstances of the recipient and the recipient should not rely on this document in making any decisions including but not limited to business safety or other operations decisions Except insofar as liability under any statute cannot be excluded Ryval and its affiliates directors employees contractors and consultants do not accept any liability whether arising in contr...

Страница 3: ...gsten electrode selector chart 11 3 Manual Metal Arc Welding MMAW 3 1 Introduction 3 2 Process 3 3 Welding machine 3 4 Welding technique 3 5 Electrode selection 3 6 Types of joints 14 4 Package contents Page 15 5 Control panel 16 6 TG 185 DC Operation 6 1 Power 6 2 Shielding gas 6 3 TIG torch connection 6 4 MMA operation 6 5 TIG welding operation 18 7 Technical specifications 19 8 Troubleshooting ...

Страница 4: ...er valve by hand by turning the valve hand wheel in a clockwise direction Use only reasonable force Remember NEVER tamper with the valve If you suspect the valve is damaged DO NOT use it Report the issue to Ryval and arrange for the cylinder to be returned to Ryval 1 4 Electrical shock Never touch live electrical parts Always repair or replace worn or damaged parts Disconnect the power source befo...

Страница 5: ...r sources with constant current output characteristics are normally employed to supply the welding current For DC operation the tungsten may be connected to either output terminal but is most often connected to the negative pole The output characteristics of the power source can have an effect on the quality of the welds produced Use of DCEN For a given diameter of tungsten electrode higher ampera...

Страница 6: ...ng Best DC arc starts and stability 3 Manual Metal Arc Welding MMAW reversal is called a half cycle and repeats as long as the current flows The rate of change of direction of current flow is known as the frequency of the supply and is measured by the number of cycles completed per second 3 3 Welding machine Basic welding machine and cables The choice of welding machine is based mostly on the foll...

Страница 7: ...ct size of the electrode for the job correct welding current correct arc length correct angle of electrode to work correct travel speed correct preparation of work to be welded 3 5 Electrode selection As a general rule the selection of an electrode is straight forward in that it is only a matter of selecting an electrode of similar composition to the parent metal It will be found however that for ...

Страница 8: ...Power indicator light 4 MMA TIG switch 5 Over heating indicator 6 Current selection knob 7 Downslope adjustment 8 On off switch 9 Negative dinse connector 10 Gas output 11 Contactor control 12 Positive dinse connector Package contents TIG 185 DC welding machine Power cable and plug MMA electrode holder 300A Earth clamp and return lead TIG torch and gas outlet connections Operating manual ...

Страница 9: ...The contactor lead is fitted to the contactor control fitting marked 11 6 5 2 For DC pulse TIG welding DC welding of thin material can further be enhanced by using the pulse mode When using the pulse mode for DC applications the current will be varied between the welding current and a pre selected background current Additionally the pulse frequency can be adjusted By adjusting the pulse frequency ...

Страница 10: ...n no oxygen or CO Maintain short arc length Use smaller electrode or increase current Remove contaminated portion then prepare again Open joint groove The most common cause is moisture or aspirated air in gas stream Use welding grade gas only Find the source of the contamination and eliminate it promptly Use appropriate chemical cleaners wire brush or abrasives prior to welding Many codes do not a...

Страница 11: ...he bead size Prevent craters or notches Change the weld joint design Increase bead size Decrease root opening Use preheat Prevent craters Eliminate sources of hydrogen joint restraint and use preheat Locate and eliminate the blockage or leak Use slower travel speed or carefully increase the flow rate to a safe level below creating excessive turbulence Use a trailing shield cup Set up screens aroun...

Страница 12: ...direct expenses loss damage or costs including but not limited to daily allowances or accommodation and travelling costs Modification of the primary input plug or fitment of a lower rated primary input plug will render the warranty null and void NOTE Under the terms of warranty welding torches and their consumables are not covered Direct or indirect damage due to a defective product is not covered...

Страница 13: ...custserv boc com The stripe symbol and the letters BOC are registered trade marks of The BOC Group Limited Both BOC Limited and The BOC Group Limited are members of The Linde Group the parent company of which is Linde AG Reproduction without permission is strictly prohibited BOC Limited 2013 ...

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