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SHR-5000™ Dok-Lok

Owner's Manual

Rite-Hite

8 Publication:

AMEN00096 2018-05-30

ELECTRICAL
Power-Board

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

RESTRAINT MOTOR

115V, 1PH, 50/60HZ

(230V, 1PH, 50/60HZ)

5.2 FLA, 0.25 HP;

OVLD SET AT 5.2 AMPS

(2.8 FLA, 0.25 HP;

OVLD SET AT 2.8 AMPS)

(44/J54)

(45/J53)

(43/J52)

FROM CUSTOMER MAIN POWER & SAFETY

PROTECTION DEVICE.

110-120v. 1PH. 60HZ./208-240v. 1PH. 50HZ.

USE 10.0A/5.0A DUAL ELEMENT TIME DELAY FUSE

(1L1)

(N)

(1L1)

(N)

DUMMY

SEE NOTE 2

FUSED DISCONNECT
(BY OTHERS)

1FU1

1L1

SEE NOTE 7

LD2

LD1

LD9

LD8

LD7

LD10

J11

RSOL1

RSOL2

RSOL3

+12VDC

POWER CIRCUIT BOARD

SEE DETAIL - "A"

10FU1

MO
TO
R

12FU1

SOLENOID

FU1

PWR SUPPL

12V

(12V)
(12V)
(12V)
(12V)
(12V)

X1/L1

X2/N

MCOM

SCOM

12VDC
12VDC
12VDC
12VDC
12VDC
12VDC

RSOL1

RSOL2
RSOL3

J7-3
J7-2

J7-1

J2-6
J2-5
J2-4
J2-3
J2-2

J2-1

J3-2

J3-1

J5-4

J5-3

J5-2

J5-1

Figure 3

Содержание 4487000001

Страница 1: ...12in Carriage NOTICE TO USER 2 SAFETY 5 FEATURES 6 ELECTRICAL Control Harness 7 Power Board 8 Restraint Micro Board 9 Wiring Corner Vu Leveler Vu 11 Wiring Pedestrian Vu 12 Wiring Approach Vu 14 Wiri...

Страница 2: ...7503089 7533431 7546655 7584517 7681271 7823239 7841823 7877831 7914042 8006811 8065770 8141189 8191194 8286757 8287223 8303235 8307956 8443474 8464384 8464846 8465245 8497761 8499897 8544130 8547234...

Страница 3: ...e representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Rite Hite representative will do all routine maintenance lubrication and adjustments...

Страница 4: ...rior to servicing trailer Prerequisite for proper barrier engagement is that the trailer is parked firmly against a 4in 102mm trade standard thick dock bumper The activation deactivation is solely con...

Страница 5: ...t to operate improperly NOTE A note is used to inform you of important installation operation or maintenance information Lockout Procedure Barricade work area and post safety warnings Power supply con...

Страница 6: ...Covers Roller Assembly Control Harness Hook Lower Spring Bar Electric Motor Assembly Limit Switches Drive Gear Slope Extension NOTE 12 CARRIAGE SHOWN Q A Shown 12 Carriage Inside Sign Caution Sign Anc...

Страница 7: ...black orange black blue LS2 UNLOCK LS1 LOCK green b l u e b l a c k r e d b l a c k 1 2 G 3 1 13 1 5 G 45 43 4 4 G green plug G 45 43 44 120V 1 Phase Power Low Voltage 12V Power MOTOR G 1 13 2 LS1 LS...

Страница 8: ...FETY PROTECTION DEVICE 110 120v 1PH 60HZ 208 240v 1PH 50HZ USE 10 0A 5 0A DUAL ELEMENT TIME DELAY FUSE 1L1 N 1L1 N DUMMY L1 SEE NOTE 2 FUSED DISCONNECT BY OTHERS N G 1FU1 1L1 N SEE NOTE 7 LD2 LD1 LD9...

Страница 9: ...Rite Hite Owner s Manual SHR 5000 Dok Lok Publication AMEN00096 2018 05 30 9 ELECTRICAL Restraint Micro Board SHR 5000_Schematic pdf Figure 4...

Страница 10: ...DOWN OUTSIDE LIGHTS RED GREEN UP PEDESTRIAN VU UP CODED HORN OVERRIDE DOWN STANDARD HORN OVERRIDE 1 U4 J1 D64 D63 5 1 INSD 10 6 1 1 J4 J3 DETAIL B BACK OF COVER OSLT RED SYSTEM CONTROL HARNESS FROM MI...

Страница 11: ...J12 6 J12 5 J12 4 J12 3 J12 2 J12 1 J15 5 J15 4 J15 3 J15 2 J15 1 J11 2 J11 1 N O CR1 N C N O CR2 N C J2 6 J2 5 J2 4 J2 3 J2 2 J2 1 LEVELER VU LIGHT PAIR G R 12VDC 110mA BLU BRN BLK CORNER VU LIGHT PA...

Страница 12: ...SHR 5000 Dok Lok Owner s Manual Rite Hite 12 Publication AMEN00096 2018 05 30 ELECTRICAL Wiring Pedestrian Vu Leveler Stored to Unlock Restraint Rite Vu_PED VU STRD UNLK Schematic PDF Figure 7...

Страница 13: ...Hite Owner s Manual SHR 5000 Dok Lok Publication AMEN00096 2018 05 30 13 ELECTRICAL Wiring Pedestrian Vu Continued Leveler Stored to Close Overhead Door Rite Vu_PED VU OHD STRD UNLK Schematic PDF Figu...

Страница 14: ...SHR 5000 Dok Lok Owner s Manual Rite Hite 14 Publication AMEN00096 2018 05 30 ELECTRICAL Wiring Approach Vu Appr Vu_Approach Vu for Manuals 170520 pdf Figure 9...

Страница 15: ...Box To Controls Red Lamp Green Lamp Light Box Cover 40 Wire 12 VDC Red Light OSR Term for Gen2 OSR Term for URC 40 Term for SDL Green Light 41 Wire 12 VDC Green Light OSG Term for Gen2 OSG Term for U...

Страница 16: ...assembly must be free of plates or other obstructions Always operate Dok Lok vehicle restraint from top of dock Dok Lok vehicle restraints should be operated by authorized personnel who have read and...

Страница 17: ...r out of loading bay Restraint LOCKING LOCK button pressed Trailer has backed into loading dock and is parked firmly against dock bumpers Hook rotates from STORED position to entrap R I G If horn soun...

Страница 18: ...N CONTROL BOX STATUS OUTSIDE LIGHT STATUS INSIDE LIGHTS OUTSIDE LIGHTS OUTSIDE LIGHTS Check outside lights when both LEDs are off UNLOCK LOCK 1 3 2 HORN OVERRIDE DOK LOK DO NOT ENTER TRAILER ENTER TRA...

Страница 19: ...d hook may be held by R I G To release hook Back trailer up against dock Repeat UNLOCK operation OUTSIDE LIGHTS Check outside lights when both LEDs are off UNLOCK LOCK 1 3 2 HORN OVERRIDE DOK LOK DO N...

Страница 20: ...K LOK hook must secure rear impact guard See warnings on side panel Additional warning labels manuals and other information are available by calling 1 800 456 0600 If red light is on and or horn sound...

Страница 21: ...ed in restraint will sound Truck Sensor LEDs GREEN LED MANUFACTURING ENGINEER FINISH PRODUCTS CORPORATION THIRD ANGLE PROJECTION 2010 RITE HITE REVISION STATUS DRAWN BY RESPONSIBLE ENGINEER DO NOT SCA...

Страница 22: ...on it may be necessary to raise the leveler before performing maintenance DANGER B A When working under dock leveler platform or lip 1 Install Safe T Strut with the assistance of another person Raise...

Страница 23: ...be securely mounted If loose or damaged inspect all wires and wire connections 10 Inspect flexible electrical harness from Dok Lok vehicle restraint to junction box Look for kinks crushed areas etc 11...

Страница 24: ...ore clutch slips c If the clutch torque measured is less than 500 in lbs gear motor should be replaced 5 The drive chain should have 1 8in 3mm to 1 4in 6mm slack To tighten chain a Open motor enclosur...

Страница 25: ...Depressed Red Red On 3 Hooked 90 Open Released Closed Depressed Green Red Off 4 No Hook Upper Closed Depressed Closed Depressed Red Red On 1 Set multimeter to RX1 scale for Continuity Test 2 Attach m...

Страница 26: ...7 J12 1 J12 2 J12 3 J12 4 J11 2 J11 1 J7 19 N A J9 3 J10 3 J5 4 J5 3 J2 1 6 POWER BOARD LEDS LD2 LD1 LD7 MICRO CONTROL BOARD LEDS LD20 LD23 LD30 LD52 LD17 LD19 LD11 LD13 LD18 LD12 LD49 LD48 LD15 LD50...

Страница 27: ...Press and hold DIAGNOSTIC button until horn chirps 5 seconds or Without opening the control box cover press and hold the 1 and 3 buttons on the cover until the horn chirps 2 Enter the factory preset H...

Страница 28: ...r ouptut 2 M2 UNLOCK 12VDC power supply ok TERMINAL BLOCK NO J7 16 J7 17 J12 1 J12 2 J12 3 J12 4 J12 6 J12 5 J11 2 J11 1 J7 19 J15 2 J15 3 J15 4 J15 5 J9 3 J10 3 J5 4 J5 3 J2 1 6 POWER BOARD LEDS LD2...

Страница 29: ...light OSR Outside green light OSG Dok lok horn HORN Motor ouptut 1 M1 LOCK Motor ouptut 2 M2 UNLOCK 12VDC power supply ok TERMINAL BLOCK NO J13 1 J13 2 J7 16 J7 17 J12 1 J12 2 J12 3 J12 4 J11 2 J11 1...

Страница 30: ...iage and Track 9in 62 63 4 5 5 45 46 61 32 34 49 37 39 40 41 42 66 65 49 43 6 6 3 2 1 8 36 35 30 59 58 57 56 51 50 53 54 55 11 12 50 52 54 31 33 60 18 47 64 34 2 49 38 19 15 16 17 16 9 10 14 10 9 10 1...

Страница 31: ...13 x 1 Long 125347 125347 35 4 Bolt 5 16 18 x 5 8 Long 58069 58069 36 1 Wire Tie 13 1 2 Long 55892 55892 37 1 Control Harness item 38 is locknut for harness 150709 01 150709 01 38 1 Lock Nut 55791 55...

Страница 32: ...riage and Track 12in 4 5 5 45 46 61 32 34 49 37 39 40 41 42 65 64 47 6 6 3 2 1 8 36 35 30 59 58 57 56 51 50 53 54 55 11 12 50 52 54 31 33 60 18 47 63 34 2 49 38 19 15 16 17 16 9 10 14 10 9 10 14 13 10...

Страница 33: ...87 54987 34 6 Hex Bolt 1 2 13 x 1 Long 125347 125347 35 4 Bolt 5 16 18 x 5 8 Long 58069 58069 36 1 Wire Tie 13 1 2 Long 55892 55892 37 1 Control Harness item 38 is locknut for harness 150709 01 150709...

Страница 34: ...5 D 1 6 D 1 7 D 1 8 D 1 9 D 2 0 D 2 1 D 2 2 D 2 3 D 2 4 D 2 5 D 2 6 D 2 7 D 2 8 D 2 9 D 3 0 D 3 1 D 3 2 D 3 3 D 3 4 D 3 5 D 3 6 D 3 7 D 3 8 D 3 9 D 4 0 D 4 1 D 4 2 D 4 3 D 4 4 D 4 5 D 4 6 D 4 7 D 4 8...

Страница 35: ...h buttons 141499 308 1 Dok Lok inlay decal 5 button coded horn override Advanced Control Package 141502 1 Dok Lok inlay decal 3button horn override Less Advanced Control Package 144803 309 1 Horn over...

Страница 36: ...TEMTM STR 4200 Dok Lok 4 2 3 25 25 10 5 MADE IN U S A 10 1 2 5 8 1 2 1 8 1 3 6 25 12 25 4 PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1352 Copyright 2012 JUNE 2014 Vehicle Restraint Owners Ma...

Страница 37: ...ing Weldment Base 150695 2 1 Mounting Weldment Extension 150691 3 2 Bolt 25 20 x 1 136880 4 2 Screw 8 32X1 00 Phillips Head ZP 51689 5 2 Nut 8 32 Nylock ZP 141611 6 4 Anchor Concrete 375 dia X 3 5L He...

Страница 38: ...SHR 5000 Dok Lok Owner s Manual Rite Hite 38 Publication AMEN00096 2018 05 30...

Страница 39: ...Rite Hite Owner s Manual SHR 5000 Dok Lok Publication AMEN00096 2018 05 30 39...

Страница 40: ...laimed to be defective and shall at Rite Hite s option either x grant Rite Hite or its agent access to Owner s premises for the purpose of repairing or replacing the Product or y return of the Product...

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