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By Rite-Hite

8900 N. Arbon Dr.

Milwaukee, Wisconsin

53223 USA

(414)355-2600

Genisys Dock Leveler by Rite-Hite

®

Standard Warranty Policy

Rite-Hite

®

warrants to and for the sole benefit of the original purchaser that  Genisys by Rite-Hite

®

(hereinafter "Genisys") Dock Levelers shall be free from

defects in material and workmanship subject to the following:

Length of Time:  All products are warranted for a one year period commencing on the earlier date of approved installation or the (30th) day after the date
of shipment.  This warranty covers the repair or replacement of the defective product or component at Rite-Hite's sole election and expense, including
reasonable labor, reasonable travel and freight.

Component Scope:  The structural components protected by this warranty include the rear frame, deck, lip, front and rear hinge area and working range
toe guards on all Genisys Dock Levelers.  

• 

On HL Series dock levelers, all cylinders, pumps, hoses, fittings, electrical motors and control panels are covered.  

• 

On ML Series mechanical levelers, springs, chains, lip extension mechanism, main counterbalance and ramp control are   covered.

• 

On AL Series dock levelers, air tower, blower motor, hoses, lip extension mechanism, chains and control panels are covered. 5 year warranty on the air

tower, blower motor, and hoses.

Repair part freight costs will be borne by Rite-Hite

®

via standard shipping terms.  Charges for overnight or special freight requirements will be billed to the

end user, General Contractor or Genisys Representative and must be approved at time of shipment.   

Warranty claims will not be accepted if the parts and/or assemblies have not been installed on Genisys products or the  installation has not been carried
out in accordance with Genisys installation instructions.

If a part is replaced during the standard warranty period, it will be covered for the remainder of the warranty period for the dock leveler.

The above warranties are in lieu of any other warranties, either expressed or implied, including but not limited to any warranty of merchantability or implied
warranty of fitness for a particular application.

In no event shall Rite-Hite

®

or any of its subsidiaries be responsible for or liable to anyone, including third parties, for special, indirect, punitive, incidental

or consequential damages, even if Rite-Hite

®

Representative has been advised of the possibility of such damages.  Such excluded damages include, but

are not limited to, loss of goodwill, loss of profits, loss of use, interruption of business, or other similar indirect financial loss.

This limited warranty shall be void and of no effect:

if product is altered or modified from its original condition as installed or as delivered at or from the factory

to the extent that the product defect is the direct result of improper installation, operation beyond capacity, or other than in accordance with Genisys
instructions, careless or negligent use, or failure to maintain the product as recommended by the Genisys owner's manual.

if Rite-Hite

®

or the Genisys Representative is not notified of the defect and such notification failure creates additional component or product stress which

compounds the cost for defect correction.

if the product is not adjusted and lubricated on the intervals and to the extent required in the Genisys Owner's Manual.

if the product is moved and reinstalled from its original installation point without advising Rite-Hite

®

or a Rite-Hite

®

Representative.

WARRANTY

Содержание 13GD480708M

Страница 1: ...Manual This Manual Covers Dock Levelers Built After Serial Numbers 13GD480708M and up PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1213 APRIL 2016 part of the SMOOTH TRANSITION DOK SYSTEMTM B...

Страница 2: ...2 Pub No 1213 April 2016 Genisys HL 900 Dock Leveler Owner s Manual NOTES...

Страница 3: ...5 2600 The Rite Hite products in this manual are covered by one or more of the following U S patents 5882167 6065172 6070283 6085375 6092970 6106212 6116839 6190109 6276016 6311352 6318947 6322310 636...

Страница 4: ...cations will not cause the tag to deteriorate or become unreadable RITE HITE does not recommend any particular lockout device but recommends the utilization of an OSHA approved device refer to OSHA re...

Страница 5: ...l or damage to the equipment Before starting installation or maintenance check and follow the safety procedures of the facility where the dock leveler is being installed Never enter a truck trailer un...

Страница 6: ...e as shown under Safety Warnings on the inside front cover of this manual Always barricade the leveler at dock level and drive level to prevent any unauthorized use of the leveler Remove the Maintenan...

Страница 7: ...e kept 5 As with any piece of machinery dock equipment requires routine maintenance lubrication and adjustments Your local RITE HITE representative offers owners the option of a Planned Maintenance Pr...

Страница 8: ...l fall to the pendant position inside the dock bumpers See Storing Leveler b Levelers with Automatic Return to Dock ARTD If the lip is on the truck trailer and the truck departs the leveler will move...

Страница 9: ...position on units without a Safe T Lip c If the lip extended too far quickly push and release the RAISE button to slightly retract the lip d If the lip was not extended far enough and hits the lip su...

Страница 10: ...and electrical connections for damage Repair or replace if worn or damaged NOTE If control box has evidence of condensation a Inspect conduit Conduit should be routed to enter through the bottom or s...

Страница 11: ...Pub No 1213 April 2016 11 Genisys HL 900 Dock Leveler Owner s Manual MAINTENANCE PROCEDURES FIGURE 8 HYDRAULIC POWERED LEVELER LUBRICATION OIL SAE 30 Weight NOTE Check Hydraulic Fluid level...

Страница 12: ...t 2 Adjust ARTD Cam a Adjust collars so the front edge of ARTD cam is 1 16 behind the centerline of the ARTD limit switch See figure 10 b Tighten front collar while holding the 1 16 adjustment c Push...

Страница 13: ...increase platform speed while lowering velocity fuse may lock up as a result of increased platform speeds while lowering 6 Tighten locknut without turning valve body or adjustment screw 7 Reinstall o...

Страница 14: ...ctory set at 0 70 3 Adjustments should be no more than 1 8 turn increments 4 Tighten locknut without turning valve body or adjustment screw 5 Reinstall O ring and protective cap and tighten cap 6 Re t...

Страница 15: ...er Turn out counter clockwise in 1 4 turn increments Or set valve at starting point 3 1 2 turns clockwise from fully out 5 Repeat procedure to verify fall time as needed to fall according to step 1 1...

Страница 16: ...r power units built after March 2015 5 1 2 turns Tighten adjustment nut once at factory starting point 5 Press RAISE button and run the platform up until the lip extends 6 Verify that the lip extends...

Страница 17: ...eck oil level when unit is held open with the maint support See Figure 9 Refill if necessary 4 Platform does not lower a Velocity fuse has locked up a Attempt to raise the unit to unlock the velocity...

Страница 18: ...00 PSI Optional 2W N O Valve For IFC 8 1 P T C Check Valve RAMP Port LIP Port TANK Port 2 5 X 13 62 S A 6 2 5 x 16 62 S A 8 2 75 x 20 62 S A 10 12 1 5 x 6 S A Pump 1 1 GPM 750 PSI M P 3 2 PSI 1 047 FI...

Страница 19: ...RD LEDs LD1 LD1 LD4 02 01 00 REST STATE F F T F T F T T 02 01 01 RAISE SEQUENCE F F ITL ITL M T T T F T T 02 01 02 AUTOMATIC RETURN TO DOCK T F ITL ITL T T T F T T 02 01 03 COMBINED POWER UNIT SEQ F T...

Страница 20: ...ER AUX BOARD LEDs LD10 LD10 LD4 02 01 00 REST STATE F T F T F T T 02 01 01 RAISE SEQUENCE F ITL M T T T F T T 02 01 02 AUTOMATIC RETURN TO DOCK T ITL T T T F T T 02 01 03 COMBINED POWER UNIT SEQ F T T...

Страница 21: ...LA 1 PH CONNECTON DETAIL A B C D IF ROTATION IS WRONG REVERSE T5 5 AND T8 8 T1 T2 T1 T2 T1 T2 T1 T2 P1 P2 T3 T5 T2 T4 T8 P1 P2 T3 T5 T2 T4 T8 1 2 3 J 4 1 2 3 4 J 3 PH CONNECTON DETAIL E F G IF ROTATIO...

Страница 22: ...NNECT SEE NOTE 4 BY OTHERS A BRANCH CIRCUIT DISCONNECT SHALL BE LOCATED WITHIN A 50 FT RADIUS AND BE VISIBLE FROM THE CONTROL BOX LOCATION REFERENCE LATEST EDITION OF NEC SECTION 430 Thermally Protect...

Страница 23: ...R FIELD WIRING TO BE MINIMUM 10 12GA 60 75 C COPPER WIRE INSULATED SUFFICIENTLY FOR INCOMING VOLTAGE 3 ALL CONTROL FIELD WIRING TO BE MINIMUM 14GA 60 75 C COPPER WIRE ONLY INSULATED SUFFICIENTLY FOR I...

Страница 24: ...NT SCHEMATIC GEN II CONTROLS J11 1 J11 2 URC CONTROLS CR1 A CR1 B N O CONTACT MUST BE DRY CONTACT CLOSES WHEN THE RESTRAINT IS ENGAGED OR IN HORN OVERRIDE MODE NOTE DIP SWITCH 2 DOWN IF EQUIPPED UP TO...

Страница 25: ...1L1 N 1L1 N 10GA MIN 9 DISCONNECT NOTES FUSED DISCONNECT IS NOT PROVIDED BY RITE HITE PRODUCTS CORPORATION DISCONNECT MUST BE PROVIDED BY OTHERS AND INSTALLED PER LATEST EDITION OF UL508A AND NEC REQ...

Страница 26: ...NT SCHEMATIC GEN II CONTROLS J11 1 J11 2 URC CONTROLS CR1 A CR1 B N O CONTACT MUST BE DRY CONTACT CLOSES WHEN THE RESTRAINT IS ENGAGED OR IN HORN OVERRIDE MODE NOTE DIP SWITCH 2 DOWN IF EQUIPPED UP TO...

Страница 27: ...8 1 J10 4 J10 3 J10 2 J10 1 J9 2 J9 1 J11 3 J11 2 J11 1 J11 5 J11 4 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 108 X2 WH X1 RD 108 K3 K2 K1...

Страница 28: ...COM DETAIL C RESTRAINT CONTROLS IF EQUIPPED LEVELER POWER CB CRx SEE NOTE 1 2 3 J103 BL 12V BL 1OL JMPR 1MCR 96 95 A2 A1 12VDC 2W DETAIL D LEVELER MOTOR WIRING BASE 1MCR A2 A1 12VDC 2W J103 BL 12V BL...

Страница 29: ...GND GN H1 BN H4 OR 2L1 2L2 2FU1 2FU2 H2 VT H3 BL X2 WH 120v 60VA TRANSFORMER X1 RD BONDING JUMPER SEE NOTE 6 GND GN 480v TRANSFORMER PRIMARY FUSING 0 5 AMP 600v CLASS CC REJ DUAL ELM TD 2FU1 2FU2 X2...

Страница 30: ...PARTS LIST Leveler Length and Capacity Item Qty Description 6 Long 8 Long 10 Long 12 Long 1 1 Frame HL9 RHH40 361 ___ 361 ___ 361 ___ 361 ___ 2 1 Platform 401 ___ 401 ___ 401 ___ 401 ___ 3 1 Lip Weldm...

Страница 31: ...75 SERR FLG 142701 142701 142701 142701 21 4 Nut 313 18 TRW Palnut ZP 56540 56540 56540 56540 22 3 Pin Cotter 12Dia X 1 5L 51903 51903 51903 51903 23 2 Channel Formed Weatherseal 12GA 489 ___ 489 ___...

Страница 32: ...art Number 1 1 Control Box Complete 228 xxx 2 1 Control Box Enclosure 4 x 4 x 2 N4XF 117342 3 1 Push Button N12 N4 57075 1 Push Button N4X 118316 4 1 Control Box Cover Decal Raise 3 x 3 Hole 30 5MM Op...

Страница 33: ...Pub No 1213 April 2016 33 Genisys HL 900 Dock Leveler Owner s Manual...

Страница 34: ...END BELOW DOCK ENDLOADING TO STORE LEVELER WARNING OPERATIONAL INSTRUCTIONS RITE HITE PRODUCTS CORP MILWAUKEE WI 53223 1 800 456 0600 WARNING 102 103 307 301 310 602 309 311 304 302 303 313 208 707 2x...

Страница 35: ...41 210 1 Motor Overload Relay 145118 211 1 Transformer fuse assembly 146341 212 1 Transformer 60VA 230 460V 144800 Transformer 60VA 575V 144801 213 2 Ground lug 55902 214 2 Ground lug decal 105454 215...

Страница 36: ...0 PLATFORM RAISE LIP EXTEND BELOW DOCK ENDLOADING TO STORE LEVELER WARNING OPERATIONAL INSTRUCTIONS RITE HITE PRODUCTS CORP MILWAUKEE WI 53223 1 800 456 0600 WARNING 102 103 307 301 310 602 309 311 30...

Страница 37: ...133366 703 4 Lock washer 6 51826 704 4 Standoff Male Female 6 32 2 5 length 133365 705 4 Screw round head 6 32 0 25 length 133366 706 4 Lock washer 6 51826 707 2 Screw round head 8 32 0 5 length 5164...

Страница 38: ...OWER UNIT Main Cylinder Port Lip Cylinder Port TOP VIEW SIDE VIEW 3 7 6 5 9 4 8 1 10 11 12 16 14 15 13 17 14 18 19 14 20 21 22 24 14 23 23 SIDE VIEW TANK END VIEW Optional IFC ESB Parts Breakdown NOTE...

Страница 39: ...ttle Valve 118823 118823 118823 118823 10 1 Ramp Cylinder Hose Fitting Power Unit 55267 55267 55267 55267 11 1 Ramp Cylinder Hose Assembly 108961 119776 119844 117058 12 1 Velocity Fuse 129343 129342...

Страница 40: ...13 April 2016 Genisys HL 900 Dock Leveler Owner s Manual HYDRAULIC REPLACEMENT PARTS BASE BUCHER POWER UNIT 6 15 5 14 2 16 3 7 9 8 10 21 13 19 11 20 18 12 17 1 4 32 26 26 27 28 29 25 31 30 33 24 21 27...

Страница 41: ...16 1 Plug fitting 137254 137254 137254 137254 17 1 ESB Kit 120v 128904 128904 128904 128904 1 IFC Kit 120v 128903 128903 128903 128903 18 1 ESB valve 128906 128906 128906 128906 1 IFC valve 128907 12...

Страница 42: ...552 51552 51552 8 1 Guide Rod 122290 122290 122290 122290 9 1 Shoulder Bolt w PEL 313 x 38 x 25 20 ZP 104394 104394 104394 104394 10 2 Flange Bushing 375 x 50 x 50L 68162 68162 68162 68162 11 2 Retain...

Страница 43: ...Pub No 1213 April 2016 43 Genisys HL 900 Dock Leveler Owner s Manual NOTES...

Страница 44: ...been installed on Genisys products or the installation has not been carried out in accordance with Genisys installation instructions If a part is replaced during the standard warranty period it will...

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