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RL35HWV40/GB/N

O

7768/16279

IV

Important!

Please quote the exact type designation and
the device serial numbers in all enquiries
concering your device.

You will find this data on the rating plate (A) at
the back of the device, as well as on the inside
cover flap of this operating manual.

The design and circuitry of this device are
subject to continuous further development
and improvement, and represent the latest
state of the art.

RINCO ULTRASONICS AG

Romanshorn, Switzerland

Important

Содержание HW35-3

Страница 1: ...ltrasonic welding device for plastics RINCO ULTRASONICS AG Industriestrasse 4 CH 8590 Romanshorn Switzerland 41 71 466 41 00 41 71 466 41 01 Hand welding device HW35 3 with Generator RL35 Version 4 0...

Страница 2: ...ing manual and study it carefully before unpacking and putting the device into operation The device may only be used maintai ned and repaired by persons who are familiar with the operating manual and...

Страница 3: ...5 3 4 Technical data of the Ultrasonic Generator RL35 3 6 3 4 1 Concept 3 7 3 4 2 Available generator modules 3 7 3 4 3 Connected loads 3 7 3 4 4 Dimensions 3 7 3 4 5 Weight 3 7 4 Transportation 4 1 4...

Страница 4: ...11 1 2 Start ST02 manual optional 11 2 11 1 3 Start ST02 manual optional 11 2 11 1 4 Interface ST03 11 3 11 1 5 Generator module UGF 11 4 11 2 Fuses Generator RL35 11 5 11 3 List of fuses Generator R...

Страница 5: ...ary for the safe and efficient handling of the device Chapter Elements Describes the various exchangea ble elements Chapter Retooling Describes how to change a horn or booster Chapter Cleaning and mai...

Страница 6: ...g your device You will find this data on the rating plate A at thebackofthedevice aswellasontheinside cover flap of this operating manual The design and circuitry of this device are subject to continu...

Страница 7: ..._______________ ___________________________________________________________________ ___________________________________________________________________ ________________________________________________...

Страница 8: ..._____________ ___________________________________________________________________ ___________________________________________________________________ __________________________________________________...

Страница 9: ...ecial information or operating instructions Warnings regarding risk of personal injury or damage to parts of the equipment The item numbers used in the illustrations and descriptions e g Generator mod...

Страница 10: ..._____________________________ ___________________________________________________________________ ___________________________________________________________________ __________________________________...

Страница 11: ...any resultant damage Intended for industrial use 2 3 Special points to note Beforeyoustartupthedeviceforthefirsttime readthisoperation manual carefully Being badly informed about how to operate and l...

Страница 12: ...r from all liability for injury to persons or damage to materials Before starting up the device always make sure it is in a closed and safe condition 2 6 Operation Never open the generator or converte...

Страница 13: ...______________________ ___________________________________________________________________ ___________________________________________________________________ _________________________________________...

Страница 14: ...______________________ ___________________________________________________________________ ___________________________________________________________________ _________________________________________...

Страница 15: ...2 Trigger switch 3 Horn 4 Suspension 5 Cooling air connections A Name plate on housing 1 2 3 1 2 Ultrasonic generator RL35 26 Generator module handle 26 1 Model designation 27 LED bar 28 LED power 29...

Страница 16: ...3 2 RL35HWV40 GB NO 7768 16279 Product information 3 3 1 3 Cooling optional It is necessary to cool the converter for heavy duty use 5 Connection for hose 4...

Страница 17: ...y RINCO ULTRASO NICS AG shall be conditional however on a number of require ments for example The user must be familiar with the contents of this Operating Manual The instructions and warnings contain...

Страница 18: ...3 4 RL35HWV40 GB NO 7768 16279 Product information 3 3 Technical data device HW35 3 Dimensions in mm 5...

Страница 19: ...rgonomic trigger switch Piezoelectric converter Connecting screw thread for horn M8 3 3 2 Compressed air Dry compressed air maximum 7 bar 105 PSI 3 3 3 Dimensions Dimensions see fig page 3 4 3 3 4 Wei...

Страница 20: ...3 6 RL35HWV40 GB NO 7768 16279 Product information 3 4 Technical data of the Ultrasonic Gene rator RL35 Dimensions in mm Weight 7 kg 6...

Страница 21: ...mum efficiency and low power loss Detection of system malfunctions Interface for PLC 3 4 2 Available generator modules Type max power UGF 35 250 250 W UGF 35 400 400 W UGF 35 600 600 W UGF 35 900 900...

Страница 22: ..._______________________ ___________________________________________________________________ ___________________________________________________________________ ________________________________________...

Страница 23: ...ning an exact description of the damage must be submitted to the carrier as the basis for the damages claim Incidents of damage or loss involving goods delivered by us must be reported to us immediate...

Страница 24: ...____________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________...

Страница 25: ...lding device 2 Trigger switch This activates the ultrasonic vibrations Do not touch horn 3 Horn Never alter a tuned horn mechani cally This can result in damage to the vibration system und genera tor...

Страница 26: ...ule is never to be pulled out or plugged in while mains is connected high voltage 27 LED bar This display indicates the power supplied during the welding operation When the horn is idle vibrating free...

Страница 27: ...e a increase numeral b decrease numeral With the initialisation on the inter nalprogramselectionswitch level 9 following section 8 Resetting the welding time is increased by a factor of ten 99 9 sec 3...

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Страница 29: ...perature during operation 10 C 45 C when setting 20 C 6 2 Assembling and connecting up the devices To prepare the devices for operati on carry out the following steps 1 Connect up the cables between t...

Страница 30: ...7768 16279 Initial start up 3 Tighten the horn 9 with two spanners of correct size G S 2 3 Do not touch horn 4 The device is switched on at the main switch 34 The device is ready for operation after a...

Страница 31: ..._____________________ ___________________________________________________________________ ___________________________________________________________________ __________________________________________...

Страница 32: ..._____________________ ___________________________________________________________________ ___________________________________________________________________ __________________________________________...

Страница 33: ...he piezoelectric elements into a mechanical vibration of identical frequency Amechanicalvibrationintheaxialdirectionisthusavailableatthe front end of the converter K The efficiency of a piezoelectric...

Страница 34: ...rn to vibrate correctly it must be designed as far as possible to move in an axial direction at its transmission surface The aim is to produce pulses on the horn face that act as far as possible in an...

Страница 35: ...oating for abrasive plastics for longer service life RINCO has a long record and a lot of experience in horn manufacture Horns that are manufactured without the necessary theoretical and practical exp...

Страница 36: ..._________________ ___________________________________________________________________ ___________________________________________________________________ ______________________________________________...

Страница 37: ...nging horn It is important to ensure that the mains switch on the generator has been switched off before unplug ging the HF cable 1 Separate the horn 3 with spanners G S Never put the two parts in a v...

Страница 38: ...is reason a number of programmes have been created to suit the most common peripheralrequirements Theseprogrammes are permanently installed in an integrated computer and can be preselected via rotary...

Страница 39: ...d devices is 0 Mode Adjustment 0 external welding time 1 internal welding time 9 Pulsewithsettablewelding time max 99 9s With setting level 9 Toggle switch Ultra sound operates automati cally accordin...

Страница 40: ...F 5 8 2 3 Soft Start The greatest strain on the transducer system occurs when the oscillations are first stimula ted To avoid overloading and resultant da mage a soft start device has been installed i...

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Страница 42: ...__________________ ___________________________________________________________________ ___________________________________________________________________ _____________________________________________...

Страница 43: ...t all energy sources such as the power and compres sed air supply are disconnected Attention Never clean the keypad or plastic sheeting of the generator with caustic agents 1 1 9 3 Generator The gener...

Страница 44: ...converter Never connect any measuring in struments to the RF socket of the converter The converter is electrically char ged even after switching off the generator 9 5 Threaded coupling The converter K...

Страница 45: ..._________________________ ___________________________________________________________________ ___________________________________________________________________ ______________________________________...

Страница 46: ..._________________________ ___________________________________________________________________ ___________________________________________________________________ ______________________________________...

Страница 47: ...or messages and trouble shooting Troubleshooting may only be carried out by specially trained staff In case of doubt contact the service centre or the manufacturer directly see appendix Error red LED...

Страница 48: ...________________________________ ___________________________________________________________________ ___________________________________________________________________ _______________________________...

Страница 49: ...RL35HWV40 GB NO 7768 16279 11 1 Electrical diagrams 11 Electrical dia grams 11 1 Wiring diagram for housing 11 1 1 Start ST02 automatic standard input start 1 input start 2 input emergency stop 1...

Страница 50: ...V40 GB NO 7768 16279 Electrical diagrams 11 1 2 Start ST02 manual optional 11 1 3 Start ST02 manual optional input start 1 input start 2 input emergency stop input start 1 input start 2 input emergenc...

Страница 51: ...0 GB NO 7768 16279 11 3 Electrical diagrams output piece counter output piece counter input US Stop 1 input US Stop 2 US Stop option A US Stop option B Error max 24V 0 5A open if error 11 1 4 Interfac...

Страница 52: ...ains N not used GND24V 24V output piece counter optional ouput power 0 5V output magnetic valve input start 2 input start 1 input Trigger input US Stop 2 input US Stop 1 Error max 24V 0 5A open if err...

Страница 53: ...RL35HWV40 GB NO 7768 16279 11 5 Electrical diagrams 11 2 Fuses Generator RL35 Fusesaretobefoundinthefollowingassem blies Generator module All fuse dimensions 5 x 20 mm Bus print Power socket 6 7 8 9...

Страница 54: ...e F1 F2 F3 F4 F5 UGF35 250 3 15 A T 400 mA T 3 15 A T 100 mA T UGF35 400 4 A T 400 mA T 4 A T 100 mA T UGF35 600 4 A T 400 mA T 4 A T 100 mA T UGF35 900 6 3 A T 400 mA T 6 3 A T 100 mA T Generator Pow...

Страница 55: ...et RINCO order No STO1 Appliance socket 14 pol AMP 5445 STO2 Appliance socket 7 pol AMP 5442 STO3 Appliance socket SUB D 15 pol 5469 STO4 Appliance socket Lemo 1 7254 STO5 Appliance socket 250V 8A 505...

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Страница 57: ...hnical drawings and values 12 1 Amplitude values of the generator RL The different generator outputs result in different amplitudes The amplitude value described in the following table refers to the r...

Страница 58: ...B NO 7768 16279 Technical drawings and values 4 12 3 Stud length of the vibration components 35 kHz K Converter The converter stud is an integral component of the converter and cannot be detached 3 Ho...

Страница 59: ...____________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________...

Страница 60: ...____________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________...

Страница 61: ...will be glad to help To provide useful advice our Aftersales Ser vice Center needs the following information 1 The type designation and serial number of the device 2 An exact description of the techn...

Страница 62: ...__________________________ ___________________________________________________________________ ___________________________________________________________________ _____________________________________...

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