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RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022 

Fine Coal Burner Inner Surface Inspection Machine

3

1.     Safety precautions

·

Do not use the machine in locations close to powerful light sources.

2.     CE сompliance

The  machine  has  been  developed  for  use  in  industry  and  meets  the

requirements of the following Directives:

·

EU directive 2014/30/EU. Electromagnetic compatibility (EMC).

·

EU directive 2011/65/EU, “RoHS“ category 9.

3.     Laser safety

  The  machine  makes  use  of  a  c.w.  660  nm  wavelength  semiconductor  laser.

Maximum  output  power  is  1  mW.  The  machine  belongs  to  the  2  laser  safety  class
according  to  IEC/EN  60825-1:2014.  The  following  warning  label  is  placed  on  the
housing:

The following safety measures should be taken while operating the machine:

·

Do not target laser beam to humans.

·

Do not disassemble the laser sensor.

·

Avoid staring into the laser beam.

4.     General information

The  machine  is  designed  to  measure  the  geometric  parameters  of  the  inner

surface of the fine coal burner.

5.     Basic technical data

Parameter

Value

Inner diameter measurement range, mm

440...1440

Inner diameter measurement error, mm

±0.5

Scan resolution, points/turnover

2008

Scanning depth range, mm

0...2000

(programmable parameter)

Minimum distance between measured sections, mm

1

(programmable parameter)

Linear displacement error, mm

±0.1

Maximum sampling frequency, Hz

9400

Light source

red semiconductor laser,

660 nm wavelength

Output power, mW

<1

Laser safety class

2 (IEC60825-1)

Interface

WiFi

Power supply, V

Batteries 12V

Weight, kg

77

Содержание RF096-440 Series

Страница 1: ...ng to ISO 9001 2015 FINE COAL BURNER INNER SURFACE INSPECTION MACHINE 22 Logoisky tract Minsk 220090 Republic of Belarus tel fax 375 17 357 36 57 info riftek com User s manual www riftek com RF096 440...

Страница 2: ...PC setup 14 11 3 Tablet setup 15 11 4 Starting the service program 15 11 5 Main window 16 11 6 Selecting the user interface language 17 11 7 Connecting and disconnecting the machine 17 11 8 Manual co...

Страница 3: ...on the housing The following safety measures should be taken while operating the machine Do not target laser beam to humans Do not disassemble the laser sensor Avoid staring into the laser beam 4 Gen...

Страница 4: ...machine are shown in the figure where 1 installation frame 2 guide 3 centralizer 4 laser scanning module 5 burner surface the tablet is not shown The frame 1 is attached to the end of the burner 5 Th...

Страница 5: ...s 1 Sleeve 2 3 Wheel systems mounted on the sleeve 1 One of the wheels is equipped with an encoder not shown to control the linear position of the module 4 Linear motion module 5 Rotation module 6 Las...

Страница 6: ...6 Fine Coal Burner Inner Surface Inspection Machine RF096 440 1440 2000 Revision 1 0 0 11 11 2022 7 2 Installation frame The main components of the installation frame are shown in the figure below...

Страница 7: ...from three elements The centralizer is installed at the end of the guide The assembly principle is illustrated in the figure 7 4 Tablet Parameter Value Architecture CPU Intel cherry trail Z8350 1 44Gh...

Страница 8: ...t in Wi Fi modules 1 Charger for industrial tablet 1 Installation frame 1 Screw for adjusting the upper part of the split prism for installing the guide 1 Screw for fixing the scanning module 4 Remova...

Страница 9: ...ent error should be discussed with the manufacturer 10 Preparation for use Preparing the machine for operation consists in assembling its components and placing it in the burner for scanning Assembly...

Страница 10: ...s 11 2 Desktop PC setup 1 Install the service program To do this unzip the following archive RF096740_Desktop_Win64_v1_11_2022_11_03 zip 2 Configure virtual COM ports for Wi Fi adapters if any To do t...

Страница 11: ...11 2022 Fine Coal Burner Inner Surface Inspection Machine 11 e Click the Browse button select the path to the temporary folder where the FTDI driver was unzipped and click Next f When the FTDI driver...

Страница 12: ...er Surface Inspection Machine RF096 440 1440 2000 Revision 1 0 0 11 11 2022 g Right click on the appropriate port in the Ports COM LPT group and select Properties h Go to the Port Settings tab and cli...

Страница 13: ...evision 1 0 0 11 11 2022 Fine Coal Burner Inner Surface Inspection Machine 13 i Set Latency Timer to 1 Receive and Transmit to 4096 and click OK j Close the USB Serial Port COM5 Properties window by c...

Страница 14: ...e desktop 2 Configure virtual COM ports see Desktop PC setup 3 Install the latest Microsoft Visual C Redistributable Package https learn microsoft com en US cpp windows latest supported vc redist view...

Страница 15: ...on and Tablet version The Desktop version is designed to work on a personal computer with a large monitor and provides all the options for viewing and processing measurements In addition the Desktop v...

Страница 16: ...service program 8 Cross section Displaying a cross section at a given position 9 Longitudinal section Displaying a longitudinal section of an object by a given plane 10 3D View Displaying a 3D model...

Страница 17: ...gency shutdown this does not happen Since the control algorithms exclude the possibility of spontaneous movement of any parts of the system the user must generate a command to move the scanning module...

Страница 18: ...ing the date and time of scanning as well as the user s comment 8 If necessary perform a new scan by repeating steps 5 7 9 After completing all measurements save the session to a file see Saving readi...

Страница 19: ...ion 5 To view the longitudinal section of an object along a specific plane in the Cross Section window rotate the longitudinal section line with the mouse cursor to the required angle 6 To automatical...

Страница 20: ...rt to STL button and select the path to the file Note that the outer surface of the object will be saved to the _outer stl file and the inner surface will be saved to the _inner stl file 15 Using the...

Страница 21: ...l follow these steps 1 If necessary rotate the zero model 90 degrees vertically by clicking the Turn X button 2 If necessary rotate the zero model 90 degrees horizontally by clicking the Turn Y button...

Страница 22: ...nd have the correct shape The alignment of the zero model and the scanned model is performed using the functions available in the Zero model alignment group If the longitudinal axes of the zero model...

Страница 23: ...click the Automatic button The software will automatically align the zero model and the scanned model 15 5 Viewing the difference between the zero model and the scanned model To view the difference be...

Страница 24: ...8 sales appliedmeasurement com au www appliedmeasurement com au BENELUX Althen Sensors Controls BV Vlietweg 17a 2266KA Leidschendam The Netherlands Tel 31 70 3924421 Fax 31 70 3644249 sales althen nl...

Страница 25: ...se ESTONIA RD Resolve OU Punane 14a 304 Tallinn 13619 Estonia Tel 3726206506 rdresolv gmail com FINLAND Kvalitest Industrial Oy EXCEPT FOR RAILWAY INSTRUMENTS Punasillantie 31 A 40950 Muurame Finland...

Страница 26: ...o Instruments Inc 6 18 14 Nishikasai Edogawa ku Tokyo 134 0088 Japan Tel 81 3 3686 4711 Fax 81 3 3686 0831 f_kuribayashi tokyoinst co jp www tokyoinst co jp LATVIA SIA SOLARTEX RAILWAY INSTRUMENTS ONL...

Страница 27: ...er 32 Songdogwahak ro Yeonsu gu Incheon 21984 Republic of Korea Tel 82 32 811 3457 Fax 82 32 232 7458 trade prosen co kr www prosen co kr SPAIN Iberfluid Instruments S A C Botanica 122 08908 L Hospita...

Страница 28: ...ANADA Althen Sensors and Controls 2531 Bradley St Oceanside CA 92056 USA Tel 858 633 3572 r ream althensensors com USA CANADA MEXICO Acuity Products of Schmitt Industries Inc 2765 NW Nicolai Street Po...

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