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10 

 

 
 
 Note:

 before making any electrical checks or modifications, ensure the mains supply to the boiler is switched off.  

 

Fault 

Possible cause 

Action 

Burner will not start 

Control box locked out 

Press red reset button on burner 

High limit stat tripped 

Press  red  reset  button  on  rear  of  control  panel; 
check function of boiler stat 

System controls satisfied 

Ensure that all controls are calling for heat 

Blown fuse 

Fit new fuse (5A); if problem persists, look for short 
circuits in the wiring 

Motor or pump seized 

Check for rotation; replace as necessary 

Burner  starts  but  flame  will  not 
establish 

No oil supply 

Check  oil  levels  in  storage  tank;  check  for 
adequate flow through the oil supply pipes 

Air trapped in pump or oil line 

Bleed  excess  air  from  the  pump  via  the  pressure 
gauge connection 

Solenoid coil not opening 

Check coil for continuity; replace as necessary 

Blocked nozzle 

Replace the nozzle 

Electrodes incorrectly set 

Reset gap and position to dimensions given 

Electrode insulation cracked 

Replace as necessary 

Faulty ignition leads 

Replace as necessary 

Low oil pressure 

Check pump pressure and adjust to level given 

Flame  establishes  but  cuts  out  after 
a few seconds 

Oil contaminated with water 

Run oil from drain cock at tank until free of water 

Oil filter partially blocked 

Wash filter clean with kerosene 

Faulty  photocell  or  photocell  not  seeing 
flame 

Clean  photocell;  check  for  damage;  ensure  it  is 
fully inserted; replace as necessary 

Low oil pressure 

Check pump pressure and adjust 

Morning start lock-out 

Faulty non-return valve or air leak 

Replace non-return valve; repair leak 

Low voltage to the boiler 

Check with electricity supplier to remedy 

Incorrect combustion settings 

Check 

combustion 

under 

normal 

running 

conditions; set air intake and oil pressure 

Oil in storage tank below level of burner 

Raise tank or fit two-pipe oil supply 

Delayed ignition (burner pulsates) 

Nozzle partially blocked 

Replace nozzle 

Low oil pressure 

Check pump pressure and adjust 

Flue blocked or damaged 

Check flue; replace/repair as necessary 

Fan slipping on shaft 

Check fan; replace/repair as necessary 

Pump coupling loose or worn 

Check coupling; replace/repair as necessary 

Burner starts violently 

Electrodes incorrectly set 

Reset  electrode  gap  and  position  to  dimensions 
given in burner details leaflet 

Electrodes damaged 

Replace as necessary 

Faulty ignition leads 

Replace as necessary 

Burner repeatedly attempts to fire 
(balanced-flue only) 

Exhaust gas in combustion air 

Repair/replace leaking flue sections as necessary; 
check for obstructions close to the terminal 

Combustion fumes smell 

Combustion  chamber  access  cover  not 
secure 

Tighten nuts; replace seal as necessary 

Burner  incorrectly  fitted  or  gasket 
damaged 

Tighten burner to boiler; replace seal as necessary 

Flue incorrectly fitted or gasket damaged 

Tighten mounting nuts; replace seal as necessary 

BURNER FAULT-FINDING

 

Содержание RDB2

Страница 1: ...15 20 kW 20 26 kW 29 36 kW Please read these instructions carefully before commissioning and using this appliance To be retained by the householder Burner Setup Details Riello RDB2 ...

Страница 2: ...her exposed areas When disposing of materials limit dust and the risk of inhalation by using a water spray Ensure materials are securely wrapped Seek urgent medical attention if inhaled or ingested Exposure to eyes and skin should be followed by immediate cleansing of the affected areas and medical attention if necessary Glues Sealants and Paints The glues sealants and paints used present no known...

Страница 3: ... Page no Technical specifications 4 Burner setup 4 Combustion air adjustment 5 Oil pump 6 Nozzle replacement 7 Electrode positions 8 Burner removal 8 Control box wiring removal 9 Fault finding 10 11 Spares 12 13 ...

Страница 4: ... 31 5 kW h 107 441 Btu h 0 85 x 80ºEH 130 psi 9 bar C 4 5 12 0 32 8 kW h 112 000 Btu h 35 3 kW h 120 500 Btu h 1 0 x 80ºEH 110 psi 7 6 bar E 4 0 12 0 36 0 kW h 125 000 Btu h 39 2 kW h 133 712 Btu h 1 1 x 80ºEH 125 psi 9 bar E 4 5 12 0 Note 1 The primary air damper should remain at the position indicated The secondary air damper settings are for guidance only individual site conditions such as the ...

Страница 5: ...Allen key provided The air setting will be indicated in the display window COMBUSTION AIR AIR DAMPER ADJUSTMENT To conform to Efficiency Directive 92 42 EEC the concentrations of CO and CO2 in the flue gases must be verified As combustion air can be taken from the room in which the boiler is situated or from outside there may be variations in the ratio depending on the combustion air temperature U...

Страница 6: ...tion lift is necessary A second flexible hose will be required and the oil pump must first be converted for use Remove the return line plug 2 insert the bypass screw 3 and connect a second flexible oil line not supplied Single pipe oil supplies with a de aerator Where a two pipe suction lift is required but it is not feasible to fit a return pipe an oil de aerator can be used The burner should be ...

Страница 7: ...the electrodes remove the nozzle with an appropriate socket or box spanner fig 6 6 Fit a new nozzle of the same specification 7 Replace the flame ring in the same position check the electrode positions fig 7 and tighten 8 Refit the blast tube Fig 5 Fig 6 NOZZLE REPLACEMENT 1 Blast tube retaining screws x2 2 Oil pump 3 Control box 4 Reset button light 5 Mounting flange gasket 6 Air damper fine tuni...

Страница 8: ...ng the nozzle loosen the screw B and move the electrodes ahead Fig 7 To remove the burner 2 unscrew the nut that holds it to the mounting flange 1 and pull away leaving the mounting flange and gasket 5 attached to the boiler 4 To remove replace the flange and gasket undo the retaining nuts 3 ...

Страница 9: ... Mains switch ST Limit thermostat RT Control thermostat Fig 10 To remove the control box 1 Loosen the screw 1 and open lid 2 2 Remove all components 3 Remove the solenoid valve 3 4 Loosen the two retaining screws 4 5 Disconnect the ignition leads and remove the control box ...

Страница 10: ...hotocell not seeing flame Clean photocell check for damage ensure it is fully inserted replace as necessary Low oil pressure Check pump pressure and adjust Morning start lock out Faulty non return valve or air leak Replace non return valve repair leak Low voltage to the boiler Check with electricity supplier to remedy Incorrect combustion settings Check combustion under normal running conditions s...

Страница 11: ...11 Fig 11 Burner Fault finding Logic Chart ...

Страница 12: ... TBC TBC TBC 224796 TBC 17 Pump o ring TBC TBC TBC TBC 224797 TBC 18 Pump filter o ring TBC TBC TBC TBC 224798 TBC 19 Oil line connector TBC TBC TBC TBC 224799 TBC 20 Flexible oil line TBC TBC TBC TBC 224800 TBC 21 Oil supply pipe TBC TBC TBC TBC 224801 TBC 22 Pressure gauge connector TBC TBC TBC TBC 224802 TBC 23 Pump drive coupling TBC TBC TBC TBC 224803 TBC 24 Solenoid valve TBC TBC TBC TBC 224...

Страница 13: ...13 Fig 12 ...

Страница 14: ...strations contained within are vested in TR Engineering Ltd and neither the brochure nor any part thereof may be reproduced without prior written consent TR Engineering s policy is one of continuous research and development This may necessitate alterations to this specification Instructions correct at time of going to print January 2011 Item No 224812 Issue No 1 Rev 0 ...

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