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Technical description of the burner

11  

20044359

GB

3.10 Control box for the air/fuel ratio (LMV37.4...)

Warning notes

All activities (mounting, installation and service work, etc.)
must be performed by qualified staff.

Before making any wiring changes in the connection area,
completely isolate the plant from mains supply (all-polar dis-
connection). Ensure that the plant cannot be inadvertently
switched on again and that it is indeed dead. If not observed,
there is a risk of electric shock hazard.

Ensure protection against electric shock hazard by providing
adequate protection for the burner control’s connection termi-
nals.

Each time work has been carried out (mounting, installation,
service work, etc.), check to ensure that wiring and parame-
ters is in an orderly state.

Fall or shock can adversely affect the safety functions. Such
units must not be put into operation, even if they do not exhibit
any damage.

Introduction

The control box for the air/fuel ratio (Fig. 6), (hereafter referred to
simply as the control box), that equips the burners, carries out a se-
ries of integrated functions in order to optimise burner functioning,
both for single operation and together with other units (e.g. double
furnace boiler or more than one generator at the same time).
The basic functions carried out by the control box relate to:

flame control;

the dosage of air and fuel via the positioning (with direct servo-
control) of the relative valves, excluding the possible play in
the mechanical cam calibration systems;

the modulation of burner output, on the basis of the load
requested by the system, maintaining the pressure or tem-
perature of the boiler at the working values set;

the safety diagnostic of the air and fuel circuits, via which it is
possible to easily identify any causes of malfunctioning.

Mechanical design

The following system components are integrated in the LMV37.4...
basic unit: 

Burner control with gas valve proving system 

Electronic air / fuel ratio control 

Control frequency converter air fan 

Modbus interface 

Installation notes

Always run high-voltage ignition cables separately while ob-
serving the greatest possible distance to the unit and to other
cables.

Do not mix up live and neutral conductors (fire hazard, danger-
ous failures, loss of protection against electric shock hazard,
etc.).

Do not lay the connecting cable from the LMV37.4... to the
AZL2… together with other cables.

Electrical connection of the flame detectors

It is important to achieve practically disturbance- and loss-free sig-
nal transmission:

Never run the detector cable together with other cables.
– Line capacitance reduces the magnitude of the flame signal.
– Use a separate cable.

Observe the maximum permissible detector cable lengths.

The ionization probe is not protected against electric shock
hazard. It is mainspowered and must be protected against ac-
cidental contact.

Locate the ignition electrode and the ionization probe such that
the ignition spark cannot arc over to the ionization probe (risk
of electrical overloads).

WARNING

To avoid injury to persons, damage to property
or the environment, the following warning notes
must be observed!
The LMV37.4... is a safety device! 
Do not open, interfere with or modify the unit.
The manufacturer will not assume responsibili-
ty for any damage resulting from unauthorized
interference!

WARNING

The first start-up, like every further operation for
the internal settings of the control box, requires
access by means of a password and is only to
be carried out by personnel of the Technical As-
sistance Service who have been specifically
trained in the internal programming of the tool.

Fig. 6

D9300

Содержание C9321400

Страница 1: ...20044359 8 07 2021 Installation use and maintenance instructions Forced draught gas burners Progressive two stage or modulating operation CODE MODEL C9321400 RS 28 E 20104515 RS 38 E GB...

Страница 2: ...Original instructions...

Страница 3: ...on 15 4 1 Notes on safety for the installation 15 4 2 Handling 15 4 3 Preliminary checks 15 4 4 Boiler plate 15 4 5 Blast tube length 16 4 6 Securing the burner to the boiler 16 4 7 Ignition pilot adj...

Страница 4: ...ntenance programme 26 6 2 1 Maintenance frequency 26 6 2 2 Safety test with gas ball valve closed 26 6 2 3 Checking and cleaning 26 6 3 Opening the burner 28 6 4 Closing the burner 28 A Appendix Spare...

Страница 5: ...alth risks CAUTION This symbol indicates operations which if not car ried out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates ope...

Страница 6: ...e regular development of the flame as structurally established insufficient and inappropriate surveillance and care of those burner components most subject to wear and tear use of non original compone...

Страница 7: ...th the burner components is not allowed apart from the parts requiring maintenance Only those parts envisaged by the manufacturer can be replaced 2 2 Personnel training The user is the person body or...

Страница 8: ...1 High MBtu hr kW 617 1232 181 361 880 1665 258 488 Low MBtu hr kW 198 58 266 78 Fuel Natural or propane gas Max delivery Pressure at maximum delivery 2 natural gas SCFH WC 1232 2 95 1665 2 6 Operati...

Страница 9: ...al remote 25 Fan motor with capacitor 26 Ground terminals 27 Auxiliary fuse 28 Switch OFF ON 29 Signal Power ON 30 Lamp signal Call for heat 31 Signal Ignition ON 32 Signal Fuel ON 33 Burner terminal...

Страница 10: ...he maximum dimension of the burner when open without casing is give in measurement H Tab E 1 Blast tube short long obtainable with the kit 3 7 Standard equipment Gas train flange No 1 Flange gasket No...

Страница 11: ...agram Model MBtu hr kW RS 28 E 198 58 RS 38 E 266 78 WARNING The firing rate area values have been obtained con sidering an ambient temperature of 68 F and an atmospheric pressure of 394 WC and with t...

Страница 12: ...nace dimensions The firing rates were set in relation to certified test boilers Fig 5 indicates the diameter and length of the test combustion chamber Example Output 1388 MBtu hr diameter 20 inch leng...

Страница 13: ...its via which it is possible to easily identify any causes of malfunctioning Mechanical design The following system components are integrated in the LMV37 4 basic unit Burner control with gas valve pr...

Страница 14: ...voltage Nominal current Power factor AC 120 V 50 60 Hz 1 6 A pilot duty load declaration to UL372 cos 0 4 Alarm output Nominal voltage Nominal current Power factor AC 120 V 50 60 Hz 1 A cos 0 4 Ignit...

Страница 15: ...T P 10 Shutdown Operation Startup Valve proving OUTPUTS INPUTS Phase number Fuel Actuator 2 Air Actuator 1 Actuators Safety limit thermostat STB Control thermostat or pressurestat R Flame signal FS A...

Страница 16: ...ors can be seen on the dis play of the Operator Panel Index 0 for fuel actuator index 1 for air actuator Installation notes Always run the high voltage ignition cables separate from the unit and other...

Страница 17: ...be carried out by qualified personnel as indicated in this manual and in compliance with the standards and regulations of the laws in force WARNING The handling operations for the burner can be high l...

Страница 18: ...ion of the blast tube For boilers having a water cooled front the insulation 4 5 Fig 10 is not required unless it is required by the boiler man ufacturer 4 6 Securing the burner to the boiler Secure t...

Страница 19: ...on notch 4 as in Fig 12 In this case the pressure load loss of the combustion head is given by column A Tab G page 19 Diagram Fig 13 shows the ideal settings for the ring 2 Fig 12 If the gas supply p...

Страница 20: ...safety time range The pilot gas train must be connected to the gas attachment 5 Fig 14 and can enter the burner from the right or left side 4 10 Gas train It must be type approved according to UL Stan...

Страница 21: ...iagram Fig 13 Gas pressure at test point 1 Fig 16 3 WC Pressure in combustion chamber 0 8 WC 3 0 8 2 2 WC A maximum output of 990 MBtu hr shown in Tab G corresponds to 2 2 WC pressure column A This va...

Страница 22: ...uts Check that the electrical supply of the burner corresponds to that shown on the identification label and in this manual Do not invert the neutral with the phase in the electrical supply line Any i...

Страница 23: ...the motor is 400V To reset in the case of an intervention of the thermal relay press the button RESET Fig 18 The button STOP Fig 18 opens the NC 95 96 contact and stops the motor To test the thermal r...

Страница 24: ...3 Burner firing Having completed the checks indicated in the previous heading the pilot of the burner should fire If the motor starts but the flame does not appear and the flame safeguard goes into l...

Страница 25: ...combustion value proceed slowly to the decrease of the output by synchronizing the combustion with the two servomotors and storing the dif ferent setting values DANGER Make sure that the lamps or tes...

Страница 26: ...the knob counter clockwise about 20 of the set point and start up the burner again to ensure the set point is correct If the burner locks out again turn the knob counter clockwise a little bit more 5...

Страница 27: ...ight the flame s intensity is displayed as a percentage Example 954 0 0 5 9 Final checks with the burner working S8171 P V h min s Fig 30 Open the control limit operation Open the high limit operation...

Страница 28: ...rner will not light up and its control box will go to a safety lockout condition The actual electrical supply of the solenoid gas valves can be ver ified by inserting a tester Some valves are equipped...

Страница 29: ...ion not deformed by the high tem peratures free of impurities from the surroundings and correctly positioned Burner Check for excess wear or loose screws in the mechanisms con trolling the air damper...

Страница 30: ...ion head 12 Fig 33 6 4 Closing the burner To close the burner proceed as follows push the burner 13 Fig 33 at approximately 4 from the elec trical board 14 insert the ignition electrode cables and the...

Страница 31: ...Appendix Spare parts 29 20044359 GB A Appendix Spare parts...

Страница 32: ...BOX B 17 20027017 CONTACTOR C 18 20027018 LIGHT SIGNAL 19 20027020 LIGHT SIGNAL 20 3012956 TRANSFORMER B 21 20027021 SWITCH C 22 20008601 SERVOMOTOR B 23 3012993 MOTOR 0 50HP 120 1 60 C 24 20027028 S...

Страница 33: ...FRONT PIECE 48 3003799 SQUARE 48 3003801 SQUARE 49 3003805 SHUTTER C 50 3003807 END CONE C 50 3003809 END CONE C 51 20091984 SPACER 52 3003893 TEST POINT 53 3006211 FUSE A 54 20026791 SUPPORT 55 20027...

Страница 34: ...er to operate on LPG Gas train according to UL Standards B Appendix Accessories Burner MBtu hr Code RS 28 E 358 1232 3010270 RS 38 E 437 1665 3010271 WARNING The installer is responsible for the suppl...

Страница 35: ...Fire High Fire Control Power Supply CO Low Fire High Fire Burner Firing Rate NOX Low Fire High Fire Manifold Pressure Net Stack Temp Low Fire High Fire Pilot Flame Signal Comb Efficiency Low Fire Hig...

Страница 36: ...URNERS NORTH AMERICA 35 Pond Park Road http www riello ca 2165 Meadowpine Blvd Hingham Massachusetts Mississauga Ontario U S A 02043 1 800 4 RIELLO Canada L5N 6H6 RIELLO S p A I 37045 Legnago VR Tel 3...

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