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20063754

24 

GB

Start-up, calibration and operation of the burner

6.5.4

Lockout types and triggering times in case of 
burner malfunction

Tab. H

6.6

Control box reset

6.6.1

Reset using built-in button

To carry out the control box reset, proceed as follows:

Press and hold the reset button for 1-2 seconds.

In case the burner does not restart it is necessary to check if
the limit thermostat (TL) is closed.

If the control box reset button continues to blink, signalling
the cause of the failure (red LED), it is necessary to press
the button again for no more than 2 seconds. 

6.6.2

Reset using remote connection

An accessory connection is provided for the remote reset of the
control box.

6.6.3

Colour code of the control box reset button 
LED

(*) only for suitable applications.

6.7

Recycle function (in the event of flame disappearance during operation)

The control box allows recycling, i.e. the complete repetition of
the starting programme, for 3 attempts maximum, in the event the
flame goes out during operation.

The further disappearance of the flame (4

th

 time) determines the

lockout of the burner. 
If there is a new heat request during the recycle, the 3 attempts
are restored to the switch-over of the limit thermostat (TL).

6.8

Logging of burner operating parameters

The control box allows the logging (even without the electrical
power supply) of the number of lockouts that have occurred, the
type of lockout that has occurred (only the last one) and the op-
erating time of the opening of the oil valve. 
That way, you can determine how much fuel has been consumed
during operation. 
For the display of these parameters it is necessary to connect the
diagnostic software kit. 

Description of types of faults

Lockout

Presence of flame during standby time “t2”

After max. 30 seconds (after TL)

Presence of flame in pre-purging, or loss of air pressure during
operation

Within 1 second

Air pressure loss during pre-purging;

After max. 1 repetition within 1 second

No ignition at the end of the safety time “ts”

Within 5 seconds

Disappearance of flame during operation

After max. 3 repetitions within 1 second

Fault in air pressure switch before or after the start-up of the burn-
er

Within 120 seconds, within 15 seconds

WARNING

If the reset button is pressed for more than 2 sec-
onds, the control box goes into visual diagnostic
mode and the signalling LED begins to blink (see
“Visual diagnostics of the control box” on page
25). 

Operating status

LED colour codes

Waiting

LED switched 

off

Pre-purging

Green

Ignition transformer

Green

Regular flame

Green

Post-purging

Green

Recycle

Green

Continuous purging (

*

)

Green 

Presence of flame during waiting 
time

LED switched 

off

Lockout

Red

Lockout with continuous purging (

*

)

Red + Green 

Содержание 40 GS3

Страница 1: ...Installation use and maintenance instructions 20063754 1 02 2013 Forced draught gas burner One stage operation CODE MODEL TYPE 3755119 RIELLO 40 GS3 511T1 GB...

Страница 2: ...Translation of the original instructions...

Страница 3: ...nary checks 14 5 4 1 Control of the supply 14 5 4 2 Control of burner characteristics 14 5 5 Operating position 14 5 6 Securing the burner to the boiler 15 5 7 Combustion head adjustment 15 5 8 Positi...

Страница 4: ...25 6 9 2 Continuous purging function only for applications in which this is provided for 25 6 9 3 Function setting procedure using the reset button 25 6 10 Visual diagnostics of the control box 25 7 M...

Страница 5: ...egnago VR Italy Tel 39 0442630111 www rielloburners com Distributed by RIELLO NV Ninovesteenweg 198 9320 Erembodegem Tel 053 769 030 Fax 053 789 440 e mail info riello be URL www riello be This docume...

Страница 6: ...d out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks with...

Страница 7: ...vent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreas...

Страница 8: ...intenance Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the speci...

Страница 9: ...LLO 40 G Size Fuel Natural gas Gas oil LPG Variations Electrical supply of the system 1 230 50 1 230 60 G S 3 1 230 50 BASIC DESIGNATION EXTENDED DESIGNATION 1 230V 50Hz 1 230V 60Hz Light oil Natural...

Страница 10: ...S3 Type 551T1 Heat output Hi 1 min max kW kcal h 11 35 9 500 30 000 Fuel Family 2 NCV 8 12 kWh m3 7 000 10 340 kcal m3 Pressure min 10 mbar max 200 mbar Family 3 Ncv 24 34 kWh m3 21 000 29 300 kcal m3...

Страница 11: ...t the manufacturers 4 7 Correlation between gas pressure and burner output To obtain the maximum output Fig 3 it is necessary to have 4 5 mbar measured on the pipe coupling with the combustion cham be...

Страница 12: ...e 13 Pressure test point 14 Combustion head 15 Electrode probe 16 Gas train elbow 4 9 Burner equipment Screws with nuts No 4 Insulating gasket No 1 Cover fixing screw No 1 Cable grommet No 1 Reducing...

Страница 13: ...wiring inside the boiler complies with the national and local safety regulations Do not confuse the powered conductors with the neutral ones Ensure that spliced wires cannot get into contact with nei...

Страница 14: ...ollisions can negatively affect the safety func tions In this case the servomotor must not be operated even if it displays no evident damage Assembly notes The actuator is mounted on the burner air se...

Страница 15: ...er If the smoke pipe is closed the burner must be drawn back till the extraction of blast tube from the furnace Before oper ating in this way take the voltage off 5 3 Handling The transport weight is...

Страница 16: ...must not be abandoned as they are potential sources of danger and pollution they should be collected and disposed of in the appro priate places WARNING A burner label that has been tampered with re m...

Страница 17: ...rews A Fig 10 without removing them pull back the head rotating it by about 180 extract the head tilting it downwards Example The burner is installed in a 21 kW boiler Considering an efficiency of 90...

Страница 18: ...far as the required point 2 Once optimum adjustment has been reached fix the screws 3 and 5 The adjustment of the damper varies in each single application so it is necessary to use a calibration tool...

Страница 19: ...provided separately from the burner Supplied separately for its adjustment see the enclosed instructions The train burner combination is indicated in Tab C Tab C Explosion danger due to fuel leaks in...

Страница 20: ...Connect the 6 pin plug 2 Fig 15 of the gas train to the 6 pole socket 9 Fig 4 on pag 10 of the burner DANGER Disconnect the electrical power using the main switch Check that there are no gas leaks Pa...

Страница 21: ...cle arrest must be ensured within 24 hours with the use of a time switch positioned in series with the thermostatic line Refer to the wiring diagrams The electrical safety of the device is obtained on...

Страница 22: ...n plug socket XP7 7 pin plug socket Testing Check the shut down of the burner by opening the thermo stats 5 11 4 Ionisation current The minimum current necessary for the control box operation is 5 A T...

Страница 23: ...slowly in a clockwise direction until burner lockout Then turn the knob anticlockwise to an extent that is around 20 of the adjusted value and then check that the burner starts up properly If the burn...

Страница 24: ...e switch remains switched for the T2a time t2I Flame or flame simulation detected before during stand by time lockout occurs if flame or flame simulation per sists for time t2l t3 Pre purge time start...

Страница 25: ...ition transformer LED Reset button LED indicating operating status M Fan motor SO Ionisation probe TL Limit thermostat V Gas valve AD Air damper opening motor t2 ts M I V SO LED M t1 t3 P TL M AD t3d...

Страница 26: ...arameters The control box allows the logging even without the electrical power supply of the number of lockouts that have occurred the type of lockout that has occurred only the last one and the op er...

Страница 27: ...On the switch over of the limit thermostat TL the motor stops for a waiting time of 4 seconds waiting position t2 t1 there is a subsequent check of the air pressure switch and the start of a new oper...

Страница 28: ...3 blinks Min air pressure switch does not close or is already closed before the limit thermostat closing air pressure switch faulty air pressure switch incorrectly regulated 4 blinks Presence of flame...

Страница 29: ...ics in tact especially the flue gas temperature and combustion cham ber pressure Gas train Check that the gas train is suited to the burner capacity the type of gas used and the mains gas pressure Ele...

Страница 30: ...lame monitoring Tightness test of components to the passage of fuel DANGER Disconnect the electrical supply from the burner by means of the main system switch DANGER Turn off the fuel interception tap...

Страница 31: ...ng position and there are not short circuits The gas pressure switch does not close its contact Adjust them The connections in the control box are wrongly inserted Check and connect completely all the...

Страница 32: ...mmedi ately and the motor stops The pressure then starts to increase again the pressure switch closes the start up cycle be gins again and so on Lower and set the pressure switch Faults Possible Cause...

Страница 33: ...in compliance with EN 676 Please refer to manual A Appendix Accessories Burner Standard length mm Long head length mm Code RIELLO 40 GS3 100 125 3000820 Burner Code RIELLO 40 GS3 3000881 Burner Code R...

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