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32DPF702.A

 

2 - 1

 

II. INSTALLATION

 

he RICON PF7000 Series Express Ramp has been engineered and designed for custom installations.  Installa-
tion consists of the mounting of the ramp, installation of the electrical supply and control wiring, controller ad-
justment, and installation verification.  This chapter provides installation guidelines and instructions.  If a ques-
tion arises that is not covered in this chapter, contact the Ricon Product Support Department for assistance. 

A. MECHANICAL 

INSTALLATION 

1. RAMP 

LOCATION 

The location of ramp depends on its path of motion.  The ramp must be positioned so it can move unobstructed 
through its required range of travel. 

2. RAMP 

INSTALLATION 

a. Refer 

to 

Figure 2-1

.  Remove cover strip screws. 

b. Refer 

to 

Figure 2-1.

  Remove cover strips. 

SCREWS

COVER STRIPS

 

FIGURE 2-1:  REMOVAL OF COVER STRIPS 

        

WARNING! 

TAKE EXTREME CARE WHEN POSITIONING RAMP INTO TRAIN.  BE SURE TO FOLLOW PROPER 
OPERATION AND SAFETY INSTRUCTIONS WHEN USING LIFTING DEVICE.

 

c. Refer 

to 

Figure 2-2

.  Install eye bolts (provided in kit #39022) in the locations shown in 

Figure 2-2

.  Use 

crane or lifting hoist to place ramp into train. 

d.  Once ramp is properly placed into train, remove eye bolts. 

e. Refer 

to 

Figure 2-2.

  Remove access panel. 

TABLE OF CONTENTS

PRINT 

Содержание PF7000 Series

Страница 1: ...n of ramp depends on its path of motion The ramp must be positioned so it can move unobstructed through its required range of travel 2 RAMP INSTALLATION a Refer to Figure 2 1 Remove cover strip screws...

Страница 2: ...ramp in kit 39021 Please use mounting hardware provided with the ramp in kit 39021 WARNING DURING RAMP INSTALLATION BE SURE THERE ARE NO GAPS BETWEEN THE TRAIN S RAMP FRAME BRACKET AND THE BOTTOM OF...

Страница 3: ...ion before continuing with the following step For electrical installation please refer to the Electrical Installation section of this chapter n Disengage rod under hinged floor and secure underneath w...

Страница 4: ...NOT DISCONNECTED Avoid interference with train parts and or avoid touching the protuberance Make sure wires or harnesses are protected and secured with cable ties every 18 inches 45 cm Use caution to...

Страница 5: ...7 CRIMPING 8 AWG WIRES d Refer to Figure 2 8 Strip 1 4 6 35 mm of insulation from end of each 14 AWG 1 5 mm2 wire Use a crimping tool to crimp terminal onto all six 14 AWG 1 5 mm2 wires FIGURE 2 8 CR...

Страница 6: ...fer to Figure 2 11 Insert 14 AWG 1 5 mm2 wires into connector and connect to sensor cable FIGURE 2 11 CONNECTING SENSOR CABLE TERMINALS 3 WIRING DIAGRAMS Refer to Figures 2 12 2 13 and 2 14 on the fol...

Страница 7: ...SURE CONNECTION MADE BY CAR BUILDER RRG2 LRG2 RRG1 LRG1 RRSV1 LRSV1 RRSS1 LRSS1 RRSS2 LRSS2 RRSV2 LRSV2 RRMI LRMI RRM0 LRM0 4 0 102 WHT BLK DRIVE M OTOR DM CONNEC TOR WE ATHER PACK PACKARD N o 1201579...

Страница 8: ...2 8 32DPF702 A FIGURE 2 13 RAMP WIRING DIAGRAM SHEET 1 OF 2...

Страница 9: ...32DPF702 A 2 9 FIGURE 2 14 RAMP WIRING DIAGRAM SHEET 2 OF 2...

Страница 10: ...nstallation and wire routing Install the controller inside a low voltage compartment box that is waterproof and dustproof Refer to Figure 2 15 Hold tightly onto the handles that are located on the lef...

Страница 11: ...ation of crimped ring terminals pages 2 12 and 2 13 c Refer to Figure 2 16 Remove the screw that is located on the terminal board Make sure that the Phil lips screwdriver is inserted perpendicular to...

Страница 12: ...terminal PS2 4 NOTE Make sure that the wire does not stick out from the insulation barrel d Crimp the wire using crimping tool H 7 e After crimping verify that the wire does not readily pull out f Ref...

Страница 13: ...rminal PS5 5 5 NOTE Make sure that the wire does not stick out from the insulation barrel d Crimp the wire using crimping tool H 8 e After crimping verify that the wire does not readily pull out f Ref...

Страница 14: ...e moisture is present do not install or route the wires Avoid areas with excessive dust Never modify or dismantle the control panel Avoid getting any foreign objects in the control panel during instal...

Страница 15: ...CTED a Refer to Figure 2 25 Locate motor cable and controller signal cables located behind the control panel FIGURE 2 25 b Refer to Crimped Terminal sections for installation of crimped terminals c Re...

Страница 16: ...2 16 32DPF702 A FIGURE 2 26...

Страница 17: ...out 0 1 0mm from the pin NOTE Make sure that the pin s insulation barrel firmly holds the insulation NOTE Make sure that the bare conductor does not stick out from the pin s wire barrel FIGURE 2 28 d...

Страница 18: ...conductor FIGURE 2 30 c Refer to Figure 2 31 Insert the female terminal 42815 0031 and the stripped wire into the crimping tool 63811 1500 and crimp them accordingly FIGURE 2 31 d Refer to Figure 2 32...

Страница 19: ...hat all decals are properly located and affixed as shown MANUAL RAMP OPE RATION PART OF SERIAL NUMBER DECAL RICON REPLACEABLE PART OF SERIAL NUMBER DECAL RICON REPLACEABLE POWER MOVABLE RAMP PATENT NO...

Страница 20: ...2 20 32DPF702 A This page intentionally left blank BACK TO TOP...

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