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32DFR114.A 

4 - 1 

IV.  FOLDOVER RAMP TROUBLESHOOTING 

he troubleshooting information in this chapter applies to the Ricon BR2SS Series FoldOver Low-Floor Vehicle 
Access ramp when installed in transit vehicles.  The troubleshooting guide covers several possible failure modes, 
including complete lack of response, erratic behavior, and inability to stow.  Use the hydraulic diagrams in

 

Figures 

3-7, 3-8, and 3-9 and the electrical wiring diagram in Figures 3-10, 3-11, and 3-12 of Chapter III to supplement this 
chapter. 

The troubleshooting guide is intended to provide a logical starting point for general lift problems.  However, not all 
possible problems or combinations of problems are listed.  The guide assumes that the vehicle battery is fully charged 
and its connections are clean and tight. 

           WARNING 

THE TROUBLESHOOTING GUIDE DOES NOT INCORPORATE ROUTINE SAFETY PRECAUTIONS 
OR PRELIMINARY PROCEDURES.  TROUBLESHOOTING MUST BE PERFORMED BY A 
TRAINED, AUTHORIZED RICON SERVICE TECHNICIAN DURING THE RICON WARRANTY 
PERIOD.  IT IS RECOMMENDED THAT TROUBLESHOOTING ALSO BE PERFORMED BY AN 
AUTHORIZED RICON SERVICE TECHNICIAN AFTER THE WARRANTY PERIOD. 

A. 

TROUBLESHOOTING TABLE 

TABLE 4-1:  TROUBLESHOOTING GUIDE 

Function 

Symptom 

Possible Cause 

Remedy 

Main circuit breaker 
tripped 

Reset circuit breaker. 

Hydraulic pump circuit 
breaker tripped 

Reset circuit breaker. 

Vehicle interlock 
conditions not met 

Check that all interlock conditions are met before 
attempting to deploy ramp. 

No power to ramp 
harness connector P1, 
pin 6 (blue lead) 

Check for ramp power at ramp harness 
connector pin P1-6.  Repair wiring, as required. 

No signal from switch 
to ramp harness 
connector P1, pin 5 
(black lead) 

Check for DEPLOY REQ signal at ramp harness 
connector pin P1-5.  Repair wiring, as required. 

Ramp control switch 
defective 

Replace or repair STOW/DEPLOY switch. 

Door switch interlock 
circuit defective 

Replace or repair door switch or associated 
wiring. 

Main ramp power 
switch defective 

Replace or repair main ramp power switch. 

Pump solenoid 
defective 

Replace pump solenoid. 

Pump relay defective 

Replace pump relay. 

Electronic controller 
defective 

Check for PUMP SOLENOID INPUT signal at 
controller connector pin J4-4. Replace controller, 
if necessary. 

Hydraulic pump assy 
wiring harness 
defective 

Check for PUMP SOLENOID INPUT signal at 
hydraulic pump wiring harness connector pin  
J7-A (green lead).  Repair wiring, as required. 

DEPLOY 
function 
inoperative 
or erratic 

Hydraulic pump does 
not operate; pump 
solenoid does not 
operate  

Deploy sensor is 
defective or out of 
adjustment 

Adjust ramp sensor target; set proper sensor-to- 
target distance; refer to section B.6 in this 
chapter.  Replace sensor, if necessary. 

TABLE OF CONTENTS 

Содержание BR2SS Series

Страница 1: ...it breaker tripped Reset circuit breaker Hydraulic pump circuit breaker tripped Reset circuit breaker Vehicle interlock conditions not met Check that all interlock conditions are met before attempting...

Страница 2: ...y turning them fully clockwise Readjust valves as shown in section C 5 in this chapter Hydraulic fluid level low Check hydraulic fluid level refill as required Low hydraulic pressure Check that hydrau...

Страница 3: ...ve Check for PUMP SOLENOID INPUT signal at controller connector pin J4 4 Replace controller if necessary Hydraulic pump does not operate pump solenoid does not operate Pump wiring harness defective Ch...

Страница 4: ...Repair as required Replace hydraulic pump Hydraulic pump wiring harness defective Repair or replace harness from electronic controller to hydraulic pump Pump directional valve defective Replace hydrau...

Страница 5: ...adjustment Verify that proximity sensor is energized LED on sensor indicates operation and adjusted for correct gap Refer to section B 6 in this chapter Ramp will function in one direction but not th...

Страница 6: ...terface connector See Table 4 2 for pin layout and signal descriptions Table 4 2 CONNECTOR PIN LAYOUT AND DESCRIPTION Pin Wire color Description Volts amps 1 White Interlock common Ground for interloc...

Страница 7: ...connect to the ports on the backside of the pump body Cap off the upper deploy port fitting and connect a suitable pressure gauge to the lower stow port fitting d Press and hold the STOW button on the...

Страница 8: ...s NOTE If ramp does not stow fully repeat steps c and d above Readjust stow pressure by turning the stow pressure setting valve 1 8 turn CW until ramp stows k Press the DEPLOY button on the pendant to...

Страница 9: ...target segment must be directly in front of a sensor Adjust as necessary c Refer to Figure 4 6 Loosen jam nuts on sensor body Adjust position of both nuts to achieve a gap between nose of sensor and...

Страница 10: ...a Visually inspect ramp for loose or missing hardware and fittings and confirm that pockets are free of debris b Verify that bottom cover is installed on ramp c Verify that non skid flooring is clean...

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