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Adjustments and Calibration

© Rice Lake Weighing Systems 

 All Rights Reserved

11

3.0

Adjustments and Calibration

3.1

Mechanical Adjustments

To accommodate minor unevenness, adjust the scale height up or down a fraction of an inch using the scale feet. Lift the scale 
corner slightly and adjust the feet by hand until all feet are contacting the corner pads equally. 
After completing height adjustments, recheck the levelness of the deck with a spirit level. The deck must be level within 1/4".

CAUTION

When adjusting the scale feet, use care to prevent the scale foot from bottoming out against the underside of 

the load cell. The foot stem can also be damaged by bending or stripping threads, if extended beyond the 

maximum height adjustment.

3.2

Corner Correction

To calibrate the scale, all four load cells must be adjusted so their output signals are equal. Adjust the signals using the 

potentiometers at the junction box—a process known as trimming.

1. Remove the junction box cover and identify the load cell terminals corresponding to each corner (labeled CELL 1

CELL 2CELL 3, and CELL 4). See 

Figure 2-3 on page 4

.

2. Connect the indicator and calibrate using a test weight. The recommended test weight for all RoughDeck models is 

25% of scale capacity.

Example – 500 lb for 2K-lb models.

3. Ensure there is no weight on the scale and zero the indicator.
4. Turn each of the four potentiometers clockwise to increase the reading until there is a clicking sound. This ensures the 

maximum signal from each load cell.

5. With all potentiometers at full signal, place the test weight on one corner and record the indicated weight. 
6. Repeat the process for each of the other three corners.

Figure 3-1. Trim Potentiometers.

7. Use the corner with the smallest output as a reference. Place the test weight on one of the other three corners and 

adjust that cell's potentiometer to match the output of the reference cell. 

8. Repeat this procedure with the other two high output corners. 
9. Adjustments are interactive, so adjusting the three higher output corners may affect the reference cell output. Re-zero 

the indicator and repeat the test until all corners are within ± 1% of the test weight used.

CELL

 

1

CELL

 

4

CELL 2 

CELL

 

3

+EX

–EX

+SI

–SI

100 K

+SE

–SE

+EX

+EX

+EX

+EX

–EX

–EX

–EX

–EX

+SI

+SI

+SI

+SI

–SI

–SI

–SI

–SI

SHD

SHD

SHD

SHD

23126

Rev

A

SHD

JU1

JU2

JU3

JU4

100 K

100 K

100 K

Potentiometers

Potentiometers

Содержание RoughDeck QC-X

Страница 1: ...RoughDeck QC X Floor Scale With Gas Springs Installation Manual PN 181085 Rev A April 25 2018...

Страница 2: ...marks of their respective companies All information contained within this publication is to the best of our knowledge complete and accurate at the time of publication Rice Lake Weighing Systems reserv...

Страница 3: ...1 2 Safety 2 1 3 Model Designations 2 2 0 Installation 3 2 1 Scale Location 3 2 2 Unpack Floor Scale 3 2 3 Junction Box Installation 4 2 4 Cable Connections 4 2 4 1 Junction Box Connections 4 2 5 Saf...

Страница 4: ...X Floor Scale With Gas Springs 2 Visit our website www RiceLake com Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake...

Страница 5: ...information can be found on the website at www ricelake com warranties 1 1 Features Rugged wash down design rigid 304 stainless steel frame constructed with continuous welds Manual drop in place safe...

Страница 6: ...stood Failure to follow the instructions or heed the warnings could result in injury or death Contact any Rice Lake Weighing Systems dealer for replacement manuals Failure to heed could result in seri...

Страница 7: ...rectly connected to an earth ground with a ground interface cable of no more than 3 resistance throughout its length 2 2 Unpack Floor Scale Remove all packing material and inspect scale for visible da...

Страница 8: ...2 1 Indicator Connection Cable Color Junction Box Bare White Green Blue Black Yellow Red 4 Route the cable to the indicator considering the following Load cell cables from the scale platform to the j...

Страница 9: ...se the top 2 Holding the top plate bring the safety bar down and place the hook end over the bolt in the scale frame 3 Release the pressure on the cylinders to allow the frame to rest on the safety ba...

Страница 10: ...a typical pit installation Note The dimensions shown will change according to the site Installation Diagram The following reference numbers apply to Figure 2 1 on page 7 Length of the conduit pipe is...

Страница 11: ...e fully grouted 4X 2 nominal bore drain pipe for wet or washed location Scale must not be submerged Installation Rice Lake Weighing Systems All Rights Reserved 7 Figure 2 1 Example Pit Installation Dr...

Страница 12: ...in Optional Pit Use the following procedure for installation of the scale into a pit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 75 Manual Safety Bar Gas Spring Scale Top Plate Hinges Four load cell cable...

Страница 13: ...ables to the junction box according to the corner numbering diagram Figure 2 3 and the load cell wiring chart Table 2 3 7 Coil and store excess cable before hooking up to the junction box WARNING Do n...

Страница 14: ...sed with access ramps side movement of the scale is automatically eliminated and no other mounting plates are necessary Figure 2 4 Ramp Access Optional access ramps are available in two different type...

Страница 15: ...4 See Figure 2 3 on page 4 2 Connect the indicator and calibrate using a test weight The recommended test weight for all RoughDeck models is 25 of scale capacity Example 500 lb for 2K lb models 3 Ens...

Страница 16: ...rything is seated 1 Load the scale to near capacity two or three times 2 Ensure there is no load on the scale and place the indicator in the calibration mode 3 Perform a zero calibration 4 Place test...

Страница 17: ...Lake Weighing Systems CAUTION Lift the scale only with a properly designed spreader bar as shown in Figure 4 1 Lifting force must be vertical to avoid bending the eye bolts Figure 4 1 Proper Lifting...

Страница 18: ...lace fuse check for cause Interface cable cut or disconnected Repair Signal leads incorrectly installed at indicator Install according to indicator installation manual Display stays at zero Faulty loa...

Страница 19: ...cells two years all other components one year Electrical Grounding For systems where the scale is connected to a 120 VAC circuit the instrument must be directly connected to an earth ground with a gro...

Страница 20: ...RoughDeck QC X Floor Scale With Gas Springs 16 Visit our website www RiceLake com...

Страница 21: ......

Страница 22: ...anada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 Rice Lake Weighing Systems is an ISO 9001 registered company Rice Lake Weighing Systems Speci cations subject to change wit...

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