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RoughDeck CS Rail Car Coil Scale

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6. Place the load cell and load link assembly onto the two stands of the base stand and screw in the load cell mounting 

bolts (finger tight). The loose bolts allow free movement for better weighing accuracy.

Figure 3-3. Cut-Out View of Load Cell Access Area Shown with Optional Flexible Conduit

7. Adjust the load link so it is vertical and centered side to side (in a balance condition). If the load link is not vertical and 

centered side to side, adjust the base stand.

8. Apply anti-seize compound to the threads of the load cell bolts before installing. Torque load cell bolts 40 ft-lb 

lubricated or 55 ft-lb dry.

2.2 Mount Block and Grout Installation

Use the following steps to install mount blocks and baseplate grout.

9. Adjust the leveling bolts until the radius of the block comes in contact with the rock link radius.
10. Jack up the weigh module and remove the setting blocks.
11. Slowly lower the weigh module until it rests on the load cell links.

 After the weigh module is lowered into its final position, check each load cell mount assembly to ensure that the link 

plumb and that there is no binding or misalignment. 

12. Use an individual hammer drill to drill a 3/4" hole into the concrete at least 6" deep on one side of the mount frame.
13. Drill a second anchor bolt hole on the opposite side of the mount frame. 
14. Each mount requires two anchor bolts to prevent longitudinal motion of the baseplate. Anchor bolts (7" x 3/4") with 

expansion heads are supplied with the scale.

15. Insert the bolts into drilled holes in the foundation.
16. Install one washer and one nut on each anchor bolt. Place a driver pipe on top of the anchor bolt and use the long 

punch to seat the anchor bolts against the baseplate.  

Do not apply excessive force to the anchor bolts; bending of the baseplate could occur.

When installing anchor bolts, make sure that there is adequate bolt length to extend into the concrete.

17. Attach one end of the ground strap to the upper block.
18. Insert a bolt through the wire terminal on the loose end and thread the bolt into the hole on the baseplate. Tighten the 

bolt securely with a wrench.

19. Pour 9000 PSI, non-shrinking, epoxy or cement grout under and around the baseplate. A funnel with a long tube can 

be used to pour grout under and around the baseplate while working from above the access hole.

20. Grout should be allowed to set for a minimum of 24 hours before removing the wooden forms.
21. After the grout has hardened, tighten anchor bolt nuts. 

Note

Note

Содержание RoughDeck CS

Страница 1: ...RoughDeck CS Rail Car Coil Scale Installation Manual April 16 2021 PN 206036 Rev A...

Страница 2: ...marks of their respective companies All information contained within this publication is to the best of our knowledge complete and accurate at the time of publication Rice Lake Weighing Systems reserv...

Страница 3: ...d asking for the training department 1 0 Introduction 1 1 1 Safety 1 1 2 Scale Components 2 2 0 Installation 3 2 1 Recommended Equipment and Tools 3 2 2 Lifting and Handling 3 2 3 Temporary Setting Bl...

Страница 4: ...k CS Rail Car Coil Scale ii Visit our website www RiceLake com Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake com...

Страница 5: ...en guards are removed Indicates a potentially hazardous situation that if not avoided could result in minor or moderate injury Indicates information about procedures that if not observed could result...

Страница 6: ...ake com 1 2 Scale Components The RoughDeck CS Rail Car Coil Scale has major components including Assembled weighbridge module Weighbridge fasteners Load cells Load cell mounts with leveling bolts and...

Страница 7: ...each corner of the scale Torque wrench to 100 ft lb Socket wrenches to 1 1 2 drive compatible with torque wrench Box end wrenches to 1 1 4 Open end wrench set 7 16 and 1 1 4 4 bubble level Small torp...

Страница 8: ...connecting of the deck module Use leveling bolts in the base plate to level the scale Setting blocks are only used in the corners of the module where the load cell mounts are installed When placing m...

Страница 9: ...ount blocks ground straps and anchor bolts 3 1 Baseplate and Load Cell Installation Use the following steps for installing the mount baseplate and load cell in the load cell mount pockets 1 Remove the...

Страница 10: ...g or misalignment 12 Use an individual hammer drill to drill a 3 4 hole into the concrete at least 6 deep on one side of the mount frame 13 Drill a second anchor bolt hole on the opposite side of the...

Страница 11: ...n Figure 4 1 Load Cell Pocket Numbering 3 Wire each load cell to the junction box terminal strip in accordance with the wiring code contained in the Certificate of Conformance CC Load cell pockets are...

Страница 12: ...e guide shown in Table 4 1 and the labels on the terminal strips of the junction box To verify the wiring scheme see the Certificate of Conformity CC shipped with each load cell 8 For performance use...

Страница 13: ...nections in the junction box Pull the load cell cable out of the conduit Attach a pull cord to the load cell cable at the junction box before pulling the cable through the conduit 4 Remove the two loa...

Страница 14: ...that restrict movement 4 If check rods are used loosen all connections to finger tightening only for testing 5 Check load cell cables for physical or water damage If after all these checks the proble...

Страница 15: ...ent available from RLWS Equipment Return Department Examination of such equipment by RLWS confirms that the nonconformity actually exists and was not caused by accident misuse neglect alteration impro...

Страница 16: ...RoughDeck CS Rail Car Coil Scale 12 Visit our website www RiceLake com...

Страница 17: ......

Страница 18: ...nada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 Rice Lake Weighing Systems is an ISO 9001 registered company Rice Lake Weighing Systems Specifications subject to change wit...

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