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RHINO SE10-4A Скачать руководство пользователя страница 1

©2009 Alamo Group Inc.

SE10-4A
SE15-4A

Published 03/09

Part NO. 00777391C

OPERATOR’S MANUAL

RHINO

®

1020 S. Sangamon Ave.
Gibson City, IL 60936
800-446-5158
Email: [email protected]

FLEX-WING MECHANICAL LEVEL

LIFT ROTARY MOWER

This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment.

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Содержание SE10-4A

Страница 1: ...5158 Email parts servis rhino com FLEX WING MECHANICAL LEVEL LIFT ROTARY MOWER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at...

Страница 2: ...afety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Страница 3: ...n this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guideb...

Страница 4: ...A Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased DealerSales...

Страница 5: ...LS 3 7 FRONT AND REAR DEFLECTORS Standard Equipment CHAINGUARDS OPTIONAL EQUIPMENT 3 9 FRONT AND REAR DEFLECTORS Standard Equipment CHAINGUARDS OPTIONAL EQUIPMENT 3 10 HYDRAULIC SYSTEM ASSEMBLY 3 10 H...

Страница 6: ...E MOWER FROM THE TRACTOR 4 38 MOWER STORAGE 4 40 TRANSPORTING THE TRACTOR AND IMPLEMENT 4 40 Tire and Wheels 4 42 Transporting on Public Roadways 4 42 Hauling the Tractor and Implement 4 44 TROUBLESHO...

Страница 7: ...Safety Section 1 1 2009 Alamo Group Inc SAFETY SECTION...

Страница 8: ...ord are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided W...

Страница 9: ...f The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased S3PT 10 Wait a minute Save a life...

Страница 10: ...n or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others SG 25 NEVER use dr...

Страница 11: ...of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding SG 38 Repeated or substantial...

Страница 12: ...ing into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control seri...

Страница 13: ...f the tractor and Implement and are physically large enough to reach and operate the controls easily SG 11 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when...

Страница 14: ...insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of...

Страница 15: ...or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous...

Страница 16: ...tion see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a...

Страница 17: ...the final cut more uniform SRM 01 Do Not attempt to raise or lower the implement wing unless the Implement tongue is securely attached to the Tractor drawbar The Implement could tip over and cause equ...

Страница 18: ...riveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Imp...

Страница 19: ...ontrol which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cau...

Страница 20: ...ansport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tir...

Страница 21: ...to maintain adequate vision of the public roadway and traffic can result in serious injury or even death STI 10 Make sure the PTO shield integral driveline shields and input shields are installed whe...

Страница 22: ...airs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properl...

Страница 23: ...it parts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety SPRM 1 SEE YOUR RHINO DEALER Be sure you have adequate knowledge...

Страница 24: ...promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals...

Страница 25: ...il Leak 16 00756005 1 DANGER Rotating Driveline 17 D302 2 LOGO Rhino Logo 18 00763977 1 INSTRUCT Notice to Owner 19 00763613 1 INSTRUCT Slip Clutch 20 D102 1 INSTRUCT PTO Sft to Hitch 21 1458392 2 REF...

Страница 26: ...bjects such as wire cable metal objects and all other foreign material Foreign material can be thrown from the mower and cause serious bodily injury to the operator and passerby Do Not let rotating bl...

Страница 27: ...up Inc SAFETY DANGER Stay clear when lowering or raising wings P N 00753840 Blade Rotation Counter Clockwise P N D137 Blade Rotation Clockwise P N D138 For safety and to guarantee optimum product reli...

Страница 28: ...oup Inc SAFETY WARNING Avoid Bodily Injury Use 540RPM PTO Speed Only P N D103 PELIGRO Spanish Translation for Driveline Safety P N 00773723 Peligro Translation If you do not know how to read English p...

Страница 29: ...e guards which have been removed for maintenance Never operate with guards missing or broken Chain guards gearbox driveline shields rubber fabric deflectors and solid band enclosures are subject to we...

Страница 30: ...SAFETY SE10 4A SE15 4A 03 09 Safety Section 1 24 2009 Alamo Group Inc SAFETY Multi Hazard Decal Sheet P N 00749117...

Страница 31: ...d are securely attached P N 00756494 DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mower until the shield has been replaced P N 00756004 WARNING Never use your hand to c...

Страница 32: ...N D302 Operator s Manual with repair parts and warranty was attached to this implement during final inspection P N 00763977 Attention Do not operate until all slip clutches are properly adjust and ar...

Страница 33: ...ing and working under raised components Block securely before working under mower Install Weight Box and Weight Min of 700lbs before operating to prevent turning over the center section which can caus...

Страница 34: ...er P N 00776031 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 WARNING Keep mower deck clear of debris There is a risk of fire...

Страница 35: ...5 4A 03 09 Safety Section 1 29 2009 Alamo Group Inc SAFETY WARNING Explosion Hazard Release all air pressure in tire before loosening bolts P N 1006348 WARNING Jack Maximum Capacity 1 800 lbs Side Loa...

Страница 36: ...afe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employe...

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Страница 81: ...Introduction Section 2 1 2009 Alamo Group Inc INTRODUCTION SECTION...

Страница 82: ...injury faced when operating this machine Rhino typically offers three types of shielding to protect the operator passerby livestock and property from thrown objects deflectors single chain guards and...

Страница 83: ...ght Tongue attaching Plate on the center Mainframe section Chain Guards are extra equipment Deflectors Driveline Integral Shields and Gearbox Shields are standard equipment and are to be used at all t...

Страница 84: ...e tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Wa...

Страница 85: ...Assembly Section 3 1 2009 Alamo Group Inc ASSEMBLY SECTION...

Страница 86: ...before tightening hardware Refer to chart on page 5 8 for proper torque All bolts are Grade 5 unless otherwise specified 1 Position center section on flat surface Elevate approximately 10 inches from...

Страница 87: ...sert 1 2 x 1 1 4 bolt 3 and tighten nut 4 FIGURE Mnt R 0170 4 Install Center Axle Legs 1or 2 and Outer Axle 16 to Center Axle 2 using 3 4 x 4 bolts 18 and lock nuts 7 Tighten securely NOTE Install bol...

Страница 88: ...g Driveline to shaft on Divider Gearbox Insert clamp bolts or clamping cone depending on driveline type and tighten securely 75 lb ft torque Many of the equipment components are HEAVY 60 lbs or greate...

Страница 89: ...t out from the other side using a hammer and punch NOTE The clamping cone is serviced only as a complete assembly Do not attempt to disassemble the clamping cone 7 Install Center Divider Gearbox Shiel...

Страница 90: ...on 3 6 2009 Alamo Group Inc ASSEMBLY 10 Install Transports Bars on lower Cylinder Pin and retain using cotter pin Install Transport Bar over pin welded to wing frame to store when not in use 11 Check...

Страница 91: ...es and Wheels note the direction of travel and the curvature of rubber segments in the tire and install as shown in Figure Asm R 0127 Do not exceed 20 M P H on Laminated Tires When removing Airplane T...

Страница 92: ...09 Assembly Section 3 8 2009 Alamo Group Inc ASSEMBLY Lubricate the PTO drivelines and wheel hubs according to the lubrication information found in the Maintenance Section Mower is now assembled and r...

Страница 93: ...ts assigned agricultural task DEFLECTORS Front and rear Deflectors Standard Equipment are recommended for the average user and will provide superior protection from thrown objects with proper operatio...

Страница 94: ...ashers 4 HYDRAULIC SYSTEM ASSEMBLY 1 This unit can be operated on any tractor which has at least two remote outlets IMPORTANT Remote outlets connected to wings cylinders must have a float detent posit...

Страница 95: ...r system there is no relief valve provided When the oil flow is blocked and there is no relief valve the pump either stops breaks a hose is blown or the engine stalls Hose failure or a pump shaft fail...

Страница 96: ...2009 Alamo Group Inc ASSEMBLY WINCH AND STAND ACCESSORY Install Mounting Bracket 1 onto left rear side of Center Section Install 5 8 x 1 1 2 bolts and locknuts through holes in frame to retain bracket...

Страница 97: ...Operation Section 4 1 2009 Alamo Group Inc OPERATION SECTION...

Страница 98: ...sist in explaining the operation of a rotary mower and are not necessarily of a SE10 4A 15 4A cutter Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without...

Страница 99: ...Cat 5 Driveline Size Wings Cat 4 or Cat 5 Cat 4 or Cat 5 Deck Thickness 10 Ga 10 Ga Side Skirt 1 4 x 9 1 4 x 9 Jack Stand Std Std Overall Width 187 133 Blade Overlap 6 6 Transport Width 96 88 Wing Li...

Страница 100: ...onal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wea...

Страница 101: ...safety chain attachment point Hydraulics Minimum of 1 hydraulic port extra 3 spool valve required Minimum 2 ports 3 ports recommended if additional 3 spool control valve is not used Front End Weight...

Страница 102: ...e equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the...

Страница 103: ...t the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor ca...

Страница 104: ...ntially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PT...

Страница 105: ...understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily SG 11 Never allow children or...

Страница 106: ...ered position The hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures...

Страница 107: ...rely attach the mower safety chain to the tractor drawbar or drawbar support frame 6 Lower the jack until the tongue is completely supported by the drawbar Remove jack from the tongue and place on sto...

Страница 108: ...operate the wings must be plumbed together and will be controlled using one hydraulic control valve and the center section with the remaining control valve Ensure that the operator is aware that each...

Страница 109: ...htly lower than the rear 3 Shut down the tractor place the transmission in park and set the parking brake before dismounting 4 Level the mower deck front to rear by adjusting the leveling rods linking...

Страница 110: ...After wings are leveled retighten jamnuts to maintain settings 7 2 Setting Deck Pitch To facilitate safe and efficient operation the mower should be operated with the deck approximately 3 4 LOWER IN...

Страница 111: ...shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachme...

Страница 112: ...Contact your local dealer or Technical Service for proper directions OPS R 0004_J Engagement Check Procedure With the driveline attached position the mower to the point where the telescoping drivelin...

Страница 113: ...make a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and ap...

Страница 114: ...if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation in...

Страница 115: ...r brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 9 2 Mower Pre Operation Inspection Service Before each...

Страница 116: ...position and not damaged Replace worn broken and missing sections immediately Ensure the driveline integral shields are in good condition and rotate freely Inspect that all bolts and screws are in pos...

Страница 117: ...maintenance section Inspect each gearbox oil level using dipstick level indicator and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and...

Страница 118: ...oil leaks on the cylinders along the hydraulic lines and at tractor hydraulic ports IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraul...

Страница 119: ...wear REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are persent o...

Страница 120: ...BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnorma...

Страница 121: ...safety decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pi...

Страница 122: ...shing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steerin...

Страница 123: ...speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping character...

Страница 124: ...ent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operat...

Страница 125: ...tion When transporting only raise the center section high enough to clear ground obstacles OPS R 0016 10 5 Operating Position To lower the wings remove the transport lock braces and secure braces on s...

Страница 126: ...k the control lever in the transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow speeds to determine how the tract...

Страница 127: ...ough the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loos...

Страница 128: ...THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These ma...

Страница 129: ...at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and...

Страница 130: ...etrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystan...

Страница 131: ...and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing sp...

Страница 132: ...s or foreign material SGM 08 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extingu...

Страница 133: ...xtremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avo...

Страница 134: ...e to a complete stop before exiting the tractor OPS U 0016 12 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and blade rotation at a complete stop M...

Страница 135: ...esting on the tractor drawbar and is supported solely by the jack The jack should be in a near vertical position with the ground and can be adjusted by loosening the positioning nut and moving the jac...

Страница 136: ...ing in water dirt and other contaminants Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that driveline clutches slip when an obstacle...

Страница 137: ...st 1 clearance between the driveline and mower deck If additional mower deck height is needed for safe transport disconnect the driveline from the tractor and secure its end to the mower deck The mowe...

Страница 138: ...inflate OPS R 0035 14 2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required saf...

Страница 139: ...headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most...

Страница 140: ...ns and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rat...

Страница 141: ...extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make oc...

Страница 142: ...shaft shaft clean and replace New blade or bolts matched with Replace blades or bolts in sets worn blade or bolts Drivelines not phased correctly Replace driveline Implement tractor yokes must be in l...

Страница 143: ...squirting from breather Oil leaking by piston ring A small Do not carry cutter on cylinder Use vent hole amount of leakage is normal stroke control Piston ring worn Replace piston ring Cylinder wall s...

Страница 144: ......

Страница 145: ...Maintenance Section 5 1 2009 Alamo Group Inc MAINTENANCE SECTION...

Страница 146: ...llustration shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication Use M...

Страница 147: ...MAINTENANCE SE10 4A SE15 4A 03 09 Maintenance Section 5 3 2009 Alamo Group Inc MAINTENANCE...

Страница 148: ...MntP R 0032 Tongue The Tongue Hitch Pins attach the Tongue to the Center Section and should be checked for signs of wear or cracking Replace as needed The Drawbar 1 Bolt fastens the mower to the trac...

Страница 149: ...n and oil added until it shows proper level on dipstick Dipstick is in top of main housing Use Multi Purpose Gear Oil P N 00786250 Gearbox capacity is 3 quarts in each box DIVIDER GEARBOX The Test Plu...

Страница 150: ...is turning or when the Wings are being raised It is important that the U Joints and CV Joint be greased each day before the unit is started The U Joints are located at each end of the Center and Wing...

Страница 151: ...embly Do not attempt to disassemble the clamping cone MAIN CV DRIVELINE SAFETY SHIELD Protective Driveline Shields should e installed on Drivelines as shown in Figure Mnt R 0218 below The protective I...

Страница 152: ...cracks replace the Shield While the Shields are off examine the Driveline for signs of abnormal wear bent or twisted shafts or cracks in the shafts or tubes Check to see that the Drivelines telescope...

Страница 153: ...ter no more than 1 2 notch wear BLADE SHARPENING Always sharpen both blades at same time to maintain balance Follow original sharpening pattern as shown in Mnt R 0008 Always sharpen blades by grinding...

Страница 154: ...ot diameter for wear Replace bolt if worn more than 1 4 inch at any point See Figure Mnt R 0014 Install blade bolts with partially worn side of bolt either toward or away from center Tighten locknut t...

Страница 155: ...bushing If the bottom of the square hole 1 16 or greater than the square shoulder of the new blade bolt the bar should be replaced Failure to replace a worn blade carrier bushing as described above ma...

Страница 156: ...p clutch should be checked for overheating After this first check the slip clutch should be checked weekly or anytime there is overheating 1 To adjust the coil spring slip clutch tighten the spring bo...

Страница 157: ...tch lining plates are not rusted corroded together Before using the cutter use the following procedure to make sure the clutch will slip and give the overload protection required There are two types o...

Страница 158: ...damaged parts Make replacements immediately 5 Store the cutter in a clean dry place with the cutter housing resting on blocks 6 Use spray touch up enamel where necessary to prevent rust and maintain t...

Страница 159: ...ll Pin Hammer 7 Socket Wrench 8 Screw Driver 9 Punch Long Drift 10 14mm Socket 11 17mm Socket 12 Pry Bar 13 Special Socket 00761024 Order from Dealer Be certain to clamp or securely support the gearbo...

Страница 160: ...ION 1 1 Housing 2 1 Lockwasher 3 16 Bolt 4 1 Input Cap 5 1 Input Shaft 6 1 Input Seal 7 1 Gear Adj Shim 30 8 1 Gear Adj Shim 50 9 2 Input Cap Gasket 10 10 2 Input Cap Gasket 25 11 1 Gear Mounting Spac...

Страница 161: ...s item 3 from front Bearing Cap item 4 this will allow front cover to be removed It may be required to drive a wedge between front cover and main housing to loosen cover Step VI Remove Input shaft ite...

Страница 162: ...Gears Housing and Covers Shafts should be inspected at Seal wear areas Bearing areas Splines Threads and all surface areas Check Housings for cracks and condition of all holes that are threaded Check...

Страница 163: ...nds STEP VII Press new output seal item 19 into output cap item 13 Using one gasket item 20 install lower output cap into main housing Retain using bolts and washers items 14 15 NOTE Use gasket sealan...

Страница 164: ...t Install Bolts item 3 into Bearing Cap and tighten them Check Bearing Pre Load Bearing Preload should be from 12 to 14 pounds of Rolling Torque if rolling torque is low remove shim item 9 or 10 and i...

Страница 165: ......

Страница 166: ...Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is appr...

Страница 167: ...ual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require...

Страница 168: ...SE 10 4A SE 15 4A SOM 03 09 P N 00777391C Printed U S A SE 10 4A SE 15 4A FLEX WING MECHANICAL LEVEL LIFT ROTARY MOWER...

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