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MAINTENANCE

RC456 02/11

Maintenance Section 5-5

© 2011 Alamo Group Inc.

MAINTENANCE

BOLT TORQUE VALUES

Because of the severe operating conditions, correct bolt torque is very important. An improperly torqued bolt
can be easily shaken loose or broken by the vibrations. When replacing bolts, always use the same grade of
bolt as used originally. Use this chart as a guide to tightening all bolts. Torque values listed are for general use
only.

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Содержание RC456

Страница 1: ...ty IL 60936 800 446 5158 WHEEL RAKE CARRIER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLO...

Страница 2: ...safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Страница 3: ...4 1 OPERATOR REQUIREMENTS 4 3 TRACTOR REQUIREMENTS 4 4 ROPS and Seat Belt 4 4 Tractor Safety Devices 4 4 Tractor Horsepower 4 4 GETTING ON AND OFF THE TRACTOR 4 5 Boarding the Tractor 4 5 Dismounting...

Страница 4: ...STORAGE 4 22 TRANSPORTING THE TRACTOR AND IMPLEMENT 4 22 Transporting 4 24 Transporting on Public Roadways 4 25 Hauling the Tractor and Implement 4 26 TROUBLESHOOTING GUIDE 4 28 MAINTENANCE SECTION 5...

Страница 5: ...Safety Section 1 1 2011 Alamo Group Inc SAFETY SECTION...

Страница 6: ...re intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL r...

Страница 7: ...r has fully read and understood the manuals prior to operation SG 4 The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times...

Страница 8: ...cohol SG 27 Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate...

Страница 9: ...the operator and bystanders in the area Do not operate this machine with anyone in the immediate area S3PT 07 This Implement may be wider than the Tractor Be careful when operating or transporting thi...

Страница 10: ...of the tractor and Implement and are physically large enough to reach and operate the controls easily SG 11 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when...

Страница 11: ...f you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face an...

Страница 12: ...ine back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implemen...

Страница 13: ...which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause ser...

Страница 14: ...he Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When o...

Страница 15: ...maintain adequate vision of the public roadway and traffic can result in serious injury or even death STI 10 Make sure the PTO shield integral driveline shields and input shields are installed when u...

Страница 16: ...erform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued...

Страница 17: ...rage S3PT 3 To prevent tipping of Implement when stored in folded position use carrying wheels or adequate stands on center frame S3PT 6 In addition to the design and configuration of this Implement i...

Страница 18: ...4 1 WARNING Multi Hazard 6 D302 2 LOGO Rhino Logo 7 3048302 2 LOGO Model Name RC456 8 02962765 2 WARNING Multi Hazard 9 3048303 2 WARNING Stay Clear 10 5W119 1 WARNING Speed Restriction 11 999001 1 WA...

Страница 19: ...ote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on t...

Страница 20: ...fety and to guarantee optimum product reliability always use genuine RHINO replacement parts P N 00760657 Operator s Manual with repair parts and warranty was attached to this implement during final i...

Страница 21: ...Inc SAFETY WARNING Multiple Hazard and General Safety P N 3048304 Logo Product Name Rhino P N D302 Model Name RC456 P N 3048302 DANGER Crushing and Pinch Points Moving machinery parts can pinch or cru...

Страница 22: ...ETY RC456 02 11 Safety Section 1 18 2011 Alamo Group Inc SAFETY WARNING Stay Clear of Cart P N 3048303 WARNING Speed Restriction P N 5W119 WARNING Tractor rearing P N 999001 P N 2738333 Yellow Reflect...

Страница 23: ...PAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH P N 02965262 WARNING Transpo...

Страница 24: ...ct the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or mainta...

Страница 25: ...Introduction Section 2 1 2011 Alamo Group Inc INTRODUCTION SECTION...

Страница 26: ...ng life and trouble free operation of your carrier Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages tha...

Страница 27: ...esigned to transport and operate a pair of 4 Wheel 5 Wheel or 6 Wheel Rakes in a V Type configuration With a reasonable amount of preventive maintenance your Rake Carrier will provide years of dependa...

Страница 28: ...Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Mower Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if...

Страница 29: ...Assembly Section 3 1 2011 Alamo Group Inc ASSEMBLY SECTION...

Страница 30: ...ble it is not necessary that the instructions be followed in the exact order given here but the safety precautions described above must always be followed carefully and scrupulously Before beginning o...

Страница 31: ...hten the U Bolts when axle is properly located Figure Asm RK 0161 4 Install the tongue on the main frame using three 5 8 x 2 bolts nuts and lockwashers On some models a reinforcing plate is used If so...

Страница 32: ...miliar with the form of injury or gangrene may result Make sure the weight of the machine has been taken off the hydraulic cylinder before disconnecting hydraulic hoses 10 Install the hose holder on t...

Страница 33: ...n the rake is positioned correctly drill a hole through the clamp and the rake tube and install a 5 16 shear bolt lockwasher and nut Figure Asm RK 0162 Note Before operating this machine lubrication o...

Страница 34: ......

Страница 35: ...Operation Section 4 1 2011 Alamo Group Inc OPERATION SECTION...

Страница 36: ...nt or tractor without all shields in place and in good operational condition The operator must be familiar with rake carrier rake and tractor operation and all associated safety practices before opera...

Страница 37: ...Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety...

Страница 38: ...Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and kille...

Страница 39: ...ver allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they...

Страница 40: ...her safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic remote control levers are...

Страница 41: ...orking position as the castor wheels move down the axle ramps The transport pins can be store in the raised position by installing clips in upper holes Operate the hydraulic cylinder through the cycle...

Страница 42: ...e sliding cylinder mount and the left wing Clear the area around the machine and extend the cylinder until the right wing just retracts into the lock position Manually retract the left arm to the same...

Страница 43: ...sibly cause an injury 6 4 Adjusting Ground Pressure 1 When set properly individual rake wheels should be light enough to float over the ground while maintaining a constant ground speed Each adjustable...

Страница 44: ...n place on the wing not used and pull the pin securing the linkage between the sliding cylinder mount and the unused wing The operation of the remaining rake is not affected 7 PRE OPERATION INSPECTION...

Страница 45: ...ly service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good c...

Страница 46: ...ssing damaged and illegible decals OPS U 0011 MAINFRAME ASSEMBLY Inspect condition of frame weldment Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place a...

Страница 47: ...t a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure SG 15 Inspect teeth for looseness breakeage and excessive wear...

Страница 48: ...lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering lin...

Страница 49: ...ments if not O K REAR RAKE OR BOX RAKE The Operator s Manual is in the Canister on the Hay Rake All Safety Decals are in place and legible The Tongue Hitch connection bolts pins are tight There are no...

Страница 50: ...for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics...

Страница 51: ...ed together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengag...

Страница 52: ...ns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when workin...

Страница 53: ...ower Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NE...

Страница 54: ...bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the c...

Страница 55: ...ment and clear of any pinch points caused by the tractor hitch arms and implement pins OPS RK 0009 Always shut the Tractor completely down place the transmission in park and set the parking brake befo...

Страница 56: ...season Store the implement in a clean dry place with the implement housing resting securely on blocks or at ground level Keep the implement from sitting in water dirt and other contaminants Use spray...

Страница 57: ...plement to transport height OPS RK 0011 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals en...

Страница 58: ...raise them When moving a short distance in the field it is not necessary to lock the hay rakes however when leaving the field the safety locks must be used While transporting the machine the safety lo...

Страница 59: ...ake certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all...

Страница 60: ...nd implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 Reduce speed before turning or applying the brakes Ensure that both brake pedals a...

Страница 61: ...o that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care...

Страница 62: ...ghtly wheels Corrosion in storage Coat teeth with grease or oil during storage Rake missing hay Wheels running too fast Adjust angle at sector plate Wheels not pitched back enough Pitch wheels back by...

Страница 63: ...ghtly wheels Corrosion in storage Coat teeth with grease or oil during storage Rake missing hay Wheels running too fast Adjust angle at sector plate Wheels not pitched back enough Pitch wheels back by...

Страница 64: ......

Страница 65: ...Maintenance Section 5 1 2011 Alamo Group Inc MAINTENANCE SECTION...

Страница 66: ...URE THAT THERE IS SUFFICIENT VENTILATION SO AS TO PREVENT NOXIOUS EXHAUST GASES FROM ACCUMULATING DO NOT USE GASOLINE SOLVENTS OR OTHER FLAMMABLE LIQUIDS AS DETERGENTS USE COMMERCIAL NON FLAMMABLE AND...

Страница 67: ...cover it completely and store in a dry place 5 Lubricate all points and slides before storage This prevents corrosion NOTE Now would be a good time to replace all damaged or worn parts and have a mac...

Страница 68: ...testing for operation it is necessary to lubricate and check the movement of all parts The following diagram gives the maintenance program to be carried out in its entirety the first time and subseque...

Страница 69: ...evere operating conditions correct bolt torque is very important An improperly torqued bolt can be easily shaken loose or broken by the vibrations When replacing bolts always use the same grade of bol...

Страница 70: ...Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is appr...

Страница 71: ...tly to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor near...

Страница 72: ...RC456 SOM 02 11 P N 4702C Printed U S A RC456 WHEEL RAKE CARRIER...

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