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21

1.   Turn off power to the unit.

  

DANGER:  Make certain power 

to the water heater is “OFF” 

before removing any jacket access 

panel for any reason.  Failure 

to do so could result in property 

damage, bodily injury, or death

.

2.   Open a hot water faucet and allow 

water to flow until the water is cold.

3.   Empty the water out of the unit by 

following the instructions given in 

the “Draining the Water Heater” 

section (see page 16) of this manual.

4.   Remove the snap-in access panel 

cover.  Insert finger into latch hole on 

the bottom of the cover and push up 

to release the latch.  Pull forward and 

remove the cover and insulation.

5.   Remove the (4) screws that secure 

the jacket access panel to the unit.  

Remove the jacket access panel and 

insulation exposing the thermostat 

and element.  Use care when 

removing the insulation pads.

6.   Flip up the bottom of the plastic 

protector up to expose the head of the 

heating element.

7.   Loosen the terminal screws on the 

element to disconnect the two wires 

and slightly bend them away from 

the element.

8.   Using a wrench or socket to fit the 

1 7/8 inch hex nut, remove the old 

element.  For 15 and 20 gallon units 

use a 1/2 inch socket and remove 

the (4) bolts and lock washers on the 

element. 

   NOTICE

:  An element wrench is 

available for purchase through your 

water heater distributor.

   NOTICE

:  Make sure the threads 

on the unit are clean.  Brush debris 

off of threads with a toothbrush if 

needed.

 

 NOTICE:

  The elements are unique 

to the upper and lower port.  Make 

certain the replacement element is 

correct for the port into which you 

are installing it.

9.   On the new element make certain the 

element gasket is in place and not 

twisted.

10.  Thread the new element into the 

tank and tighten with a wrench or 

socket to 13 – 15 ft-lbs.  For 15 and 

20 gallon units install the element 

with the arrow on the head pointing 

“UP” using the same bolts and lock 

washers that were removed in step 8.
 

NOTICE

:  Do not over tighten the 

element.  Do not apply torque over 

18 ft-lbs.

11.  Reconnect the two wires to the 

element and tighten the terminal 

screws.

12.  Reference the “To Fill the Water 

Heater” section of this manual for 

instructions on refilling the unit.

13.  After the unit is completely filled 

with water and under pressure, verify 

the element is properly installed with 

no water leakage.

14.  Lower the protector to cover the 

head of the heating element.

15.  Replace the rectangular insulation 

and thermostat access panel.  Secure 

the panel to the unit using the (4) 

screws provided.  Tighten the screws 

until only snug.

16.  Replace the access panel cover and 

insulation and snap in position.

17.  Turn on power to the water heater.

Element Replacement Instructions

!

30-105 GALLON

15/20 GALLON

Содержание Single Element

Страница 1: ...you do not understand these instructions or any terms within it seek professional advice Any questions regarding the operation maintenance service or warranty of this water heater should be directed to the seller from whom it was purchased If additional information is required refer to the warranty Do not destroy this manual Please read carefully and keep in a safe place for future reference Recog...

Страница 2: ...e of your water heater You ll find many answers to common problems in the Before You Call For Service section If you review our chart of Troubleshooting Tips first you may not need to call for service at all READ THIS MANUAL Your safety and the safety of others are very important There are many important safety messages in this manual and on your appliance Always read and obey all safety messages ...

Страница 3: ... this manual for detailed instructions in how to adjust the thermostat s DANGER Hotter water increases the potential for Hot Water SCALDS D A N G E R HOT Water temperature over 125 F can cause severe burns instantly or death from scalds Children disabled and elderly are at highest risk of being scalded See instruction manual before setting temperature at water heater Feel water before bathing or s...

Страница 4: ... Office of the State Architect 1102 Q Street Suite 5100 Sacramento CA 95811 or you may call 916 445 8100 or ask a water heater dealer However applicable local codes shall govern installation For residential water heaters of a capacity greater than 52 gallons consult the local building jurisdiction for acceptable bracing procedures Read and follow this Safety Information carefully SAVE THESE INSTRU...

Страница 5: ...actical to the area of greatest heated water demand Long un insulated hot water lines can waste energy and water Place the water heater in such a manner that the thermostat and element access panels can be removed to permit inspection and servicing such as removal of elements or checking controls The water heater and water lines should be protected from freezing temperatures Do not install the wat...

Страница 6: ...he water heater and system piping This rapid pressure increase can quickly reach the safety setting of the relief valve causing it to operate during each heating cycle Thermal expansion and the resulting rapid and repeated expansion and contraction of components in the water heater and piping system can cause premature failure of the relief valve and possibly the heater itself Replacing the relief...

Страница 7: ...e approved for hot water distribution The discharge line must be no smaller than the outlet of the valve and must pitch downward from the valve to allow complete drainage by gravity of the relief valve and discharge line The end of the discharge line should not be threaded or concealed and should be protected from freezing No valve of any type restriction or reducer coupling should be installed in...

Страница 8: ...oid damaging the unit WARNING Failure to follow the instructions provided in this manual may permanently damage the unit and void the manufacturer s warranty NOTICE Do not attempt to turn any fitting connected to the water heater union hex nuts that are tightened Doing so will damage the water heater and void the manufacturer s warranty NOTICE Auxiliary catch pan MUST conform to local codes The wa...

Страница 9: ... using metal strapping or wire fastened to the structure overhead Seal Ring Inside nut Hex Union Nut Relief Valve No threads permitted on end of Drain Pipe 6 Maximum distance from drain pipe to suitable open drain Cold Inlet Shut Off Thermal Expansion Tank if required See thermal expansion section on page 6 Heat Trap 6 Minimum Pre solder 12 minimum stub pipes before installing to unit Hot Water Ou...

Страница 10: ...the water heater The branch circuit wiring should include either Metallic conduit or metallic sheathed cable approved for use as a grounding conductor and installed with fittings approved for the purpose Non metallic sheathed cable metallic conduit or metallic sheathed cable not approved for use as a ground conductor shall include a separate conductor for grounding It should be attached to the gro...

Страница 11: ...zeAWG Based on N E C Table 310 16 75 C 120V 240V 120V 240V 2 000 20 12 3 000 20 12 3 800 20 12 4 500 25 10 11 Wiring Diagrams SINGLE ELEMENT 2 1 2 THERMOSTAT HIGH TEMP LIMIT ECO HEATING ELEMENT WHITE YELLOW BLACK H JUNCTION BOX N 1 G BRANCH CIRCUIT TO ELECTRICAL DISTRIBUTION PANEL 2 1 2 THERMOSTAT HIGH TEMP LIMIT ECO HEATING ELEMENT BLUE YELLOW BLACK L1 G BRANCH CIRCUIT TO ELECTRICAL DISTRIBUTION ...

Страница 12: ...r The use of unauthorized energy saving devices may shorten the life of the water heater and may endanger life and property The manufacturer disclaims any responsibility for such loss or injury resulting from the use of such unauthorized devices CAUTION If local codes require the application of an external insulation blanket to this water heater pay careful attention to the following so as not to ...

Страница 13: ... room to service heater Water heater completely filled with water Air purged from water heater and piping Water connections tight and free of leaks Temperature and Pressure Relief Valve properly installed and discharge line run to open drain Discharge line protected from freezing Power Supply voltage agrees with water heater rating plate Branch circuit wire and fusing or circuit breaker of proper ...

Страница 14: ...ain until it has been thoroughly checked by qualified service personnel DANGER There is a hot water scald potential if the thermostat is set too high Households with small children disabled or elderly persons may require a 120 F 49 C or lower thermostat setting to prevent contact with HOT water Water Temperature Setting The temperature of the water in the water heater can be regulated by setting t...

Страница 15: ...tion pads The thermostat protective cover should not be removed Using a small screwdriver set the thermostat dial pointer to the desired temperature by turning the screw Do not pry or move the white plastic pointer Replace the rectangular insulation and thermostat access panel Secure the panel to the unit using the 4 screws provided Tighten the screws until only snug Replace the access panel cover...

Страница 16: ...arge line to an open drain A water heater s tank can act as a settling basin for solids suspended in the water It is therefore not uncommon for hard water deposits to accumulate in the bottom of the tank It is suggested that a few quarts liters of water be drained from the water heater s tank every month to clean the tank of these deposits Rapid closing of faucets or solenoid valves in automatic w...

Страница 17: ...ake sure electric supply to water heater and disconnect switch if used are in the ON position The thermostat may be set too low See the Temperature regulation of the water heater section of this manual Leaking or open hot water faucets Make sure all faucets are closed Electric service to your home may be interrupted Contact the local electric utility Improper wiring See the Installing the water he...

Страница 18: ...Screw 8 16 x 5 8 12 Upper Thermostat 13 Upper Protector 14 Screw 10 16 x 5 8 15 Thermostat Cavity Insulation 16 Upper Access Panel 17 Screw 10 16 x 5 8 18 Access Panel Cover Insulation 19 Access Panel Cover 20 Element Gasket 21 Upper Heating Element Includes Key No 20 22 Lower Thermostat 23 Lower Protector 24 Lower Access Panel 25 Lower Heating Element Includes Key No 20 26 Drain Valve 27 5 16 18 ...

Страница 19: ...19 Replacement Parts 30 105 gallon models 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 19 18 17 24 15 14 23 22 25 20 26 7 3 ...

Страница 20: ...Replacement Parts 15 20 gallon models 20 ...

Страница 21: ... available for purchase through your water heater distributor NOTICE Make sure the threads on the unit are clean Brush debris off of threads with a toothbrush if needed NOTICE The elements are unique to the upper and lower port Make certain the replacement element is correct for the port into which you are installing it 9 On the new element make certain the element gasket is in place and not twist...

Страница 22: ... resulting from improper installation or failure to operate and maintain the water heater in accordance with the manufac turer s instructions provided d Performance problems caused by improper sizing of the water heater or electric service voltage wiring or fusing e Damages malfunctions or failures caused by operating the water heater with modified altered or unapproved parts installed f Damages m...

Страница 23: ...ment regulations or industry certification or similar standards require the replacement water heater or replacement component part s to have features not found in the defective water heater or the defective component part s you will be charged for the difference in price represented by those required features If you pay the price difference for those required features and or to upgrade the size an...

Страница 24: ...ner Information Name Address Plumber Mechanical Contractor Installer Information Name Address Telephone Number Water Heater Information Model Number Serial Number Date of Installation FOR YOUR RECORDS NOTES ...

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