Rheem 136-1826 Скачать руководство пользователя страница 38

WARNING 

HIGH VOLTAGE

For qualified Technicians ONLY

NOTE: Some heaters may be equipped with an ignition module that
shuts off pilot gas if pilot fails to light.  To reset, interrupt power to heater.

Intermittent Pilot System

TROUBLESHOOTING HONEYWELL S8600

NOTE: Before troubleshooting, familiarize yourself with the start-up and checkout
procedure.

Check line voltage power, low voltage transformer, limit controller,
thermostat (controller) and wiring.

Pull ignition lead and check spark at module.

Spark Okay?
YES

•  Check ignition cable, ground wiring, ceramic insulator and gap, and correct.
•  Check boot of the ignition cable for signs of melting or buckling.  Take protective
    action to shield cable and boot from excessive temperatures.

•  Check that all manual gas valves are open, supply tubing and pressures are
good, and pilot burner orifice is not blocked.
•  Check electrical connections between module and pilot operator on gas control.
•  Check for 24 Vac across PV-MV/PV terminals on module.  If voltage is okay,
 replace gas control; if not, replace module.

NOTE: If S8600H goes into lockout, reset system. Lockout is used on L.P.G. models.

•  Check continuity of ignition cable and ground wire.
•  Clean flame rod.
•  Check electrical connections between flame rod and module.
•  Check for cracked ceramic flame rod insulator.
•  Check that pilot flame covers flame rod and is steady and blue.
•  Adjust pilot flame.
•  If problem persists, replace module.

•  Check for 24 Vac across  MV-MV/PV terminals.  If no voltage, replace module.
•  Check electrical connections between module and gas control.  If okay, replace
    gas valve or gas control operator, i.e. pilot gas valve, flow switch etc.

NOTE:  IF S8600H  goes into lockout, reset system.

•  Check continuity of ignition cable and ground wire.

NOTE:  If ground is poor or erratic, shutdowns may occur occasionally even though
            operation is normal at the time of checkout.
•  Check that pilot flame covers flame rod and is steady and blue.
•  If checks are okay,  replace module.

•  Check for proper thermostat (controller) operation.
•  Remove MV lead at module; if valve closes, recheck temperature controller and
    wiring; if not, replace gas valve.

START

TURN GAS SUPPLY OFF.

TURN THERMOSTAT

(CONTROLLER) TO CALL

FOR HEAT

POWER TO MODULE

(24 V NOMINAL)

YES

SPARK ACROSS

IGNITER/SENSOR GAP

YES

TURN GAS SUPPLY ON

PILOT BURNER LIGHTS?

YES

SPARK STOPS WHEN

PILOT IS LIT?

YES

MAIN BURNER LIGHTS?

YES

SYSTEM RUNS UNTIL

CALL FOR HEAT ENDS?

YES

CALL FOR HEAT ENDS

SYSTEM SHUTS OFF?

YES

TROUBLESHOOTING

ENDS

NO

NO

NO

NO

NO

NO

NO

Repeat procedure until troublefree operation is obtained.

C. Trouble shooting for S8600 control.

Refer to the following chart for future
servicing or the ignition control.

E

LECTRICAL  (ELECTRONIC IGNITION IID)

MODELS 512 - 1826

38

Содержание 136-1826

Страница 1: ...HEATER MUST BE INSTALLED IN ACCORDANCE WITH THE INSTRUCTIONS IN THIS MANUAL WAR RANTYWILLNOTAPPLYTOUNITSNOTINSTALLED OPERATEDORMAINTAINEDACCORDINGTOTHESE INSTRUCTIONS THEINSTALLATIONMUSTCONFORMTOTHEA...

Страница 2: ...gram 1 Heater 1 Tank Thermostat Supplied 23 Piping Diagram 1 Heater 2 Tank 24 Piping Diagram 1 Heater 3 Tank 25 Piping Diagram 1 Heater 4 Tank 26 Piping Diagram 2 Heater 1 Tank Uses Special Thermostat...

Страница 3: ...cy heat exchanger 2 Factory mounted pump suited for a wide variety of water conditions 3 Flow Switch included on all models 4 All models feature an energy saving pump control 5 Glass lined cast iron h...

Страница 4: ...6 1497 0 ELECTRICALRATINGS Model Size With Pump 136 264 3 4 amps 120V 1 8 hp pump 331 399 3 6 amps 120V 1 6 hp pump 512 1826 7 9 amps 120V 1 2 hp pump MBTUHPROPANEGAS Model Size Multiplier 136 399 Sam...

Страница 5: ...5...

Страница 6: ...40 Width A 24 1 8 18 1 4 22 3 8 25 3 4 29 1 4 32 3 4 37 1 2 41 5 8 45 3 4 52 3 8 52 3 8 59 1 4 59 1 4 63 5 8 63 5 8 68 5 8 68 5 8 74 7 8 74 7 8 81 1 8 81 1 8 89 3 8 Height Overall B 45 62 5 8 62 7 8 6...

Страница 7: ...sponsible for any shortage or damage whether visible or concealed B INSTALLATION GUIDELINES INSTALLATIONREGULATIONS THE INSTALLATION MUST CONFORM WITH THESE INSTRUCTIONS REQUIREMENTS OR CODES OF AUTHO...

Страница 8: ...water heaters supplied without a combustible base COMBUSTIBLEFLOORBASE BOILER PART BOILER PART BOILER PART BOILER PART 136 001749 399 058316 825 056202 1337 059236 181 058313 512 056199 962 059233 14...

Страница 9: ...bstructed 2 Large rooms are defined as having a volume at least 16 times the total volume of the heater 3 Installation clearances for heaters in rooms not large in comparison with the heater size shal...

Страница 10: ...risdictionshouldbeconsultedforthefollowing table RECOMMENDEDMINIMUMAIROPENINGS NET NET NET BOILER FREE BOILER FREE BOILER FREE SIZE AREA SIZE AREA SIZE AREA 136 34 512 128 1125 282 181 47 627 157 1223...

Страница 11: ...heater Step 2 Turn heater manual switch located in upper control panel to the OFF position Step 3 Shut off gas supply and water supply to the heater Step 4 Mount drafthood on boiler and attach with th...

Страница 12: ...e heater Make sure the flanged side of the flue opening is up 4 Turn the stack draft hood up side down and set it down bottom side up 5 Turn the jacket top panel removed in step 1 up side down and pla...

Страница 13: ...own on page 8 Drafthood should be positioned with the vent sensor located on the front right side as shown Step 5 Remove plastic plug from left side of boiler jacket and install plastic grommet provid...

Страница 14: ...nd wind load We recommend use of insulated vent pipe must terminate with a vent cap which complies with the local codes or in the absence of such codes to the latest edition of the National Fuel Gas C...

Страница 15: ...ation the appliance being inspected Follow the lighting instructions Adjust thermostat so appliance will operate continuously e Test for spillage at the draft hood relief opening after 5 minutes of ma...

Страница 16: ...forced air inlet or intake ducts located within ten 10 feet horizontally HIGHWINDCONDITIONS OutdoorUnitsOnly Inareaswherehighwindsarefrequent itmaybenecessarytolocatetheheateraminimumof3 fromhighverti...

Страница 17: ...ectly above or directly below the vent pipe mount the vent damper actuator to the side of the vent The vent damper is set up for a continuous pilot system If the vent damper is installed on an intermi...

Страница 18: ...4 1 1 4 1 1 2 1 1 1 4 1 1 4 331 1 1 4 1 1 2 1 1 2 1 1 4 1 1 4 1 1 2 399 1 1 4 1 1 2 1 1 2 1 1 4 1 1 4 1 1 2 512 1 1 2 2 2 1 1 4 1 1 2 1 1 2 627 1 1 2 2 2 1 1 2 1 1 2 2 726 2 2 2 1 1 2 2 2 825 2 2 2 1...

Страница 19: ...C or less isolate heater by closing the manual shut off valve prior to applying pressure Pressure in excess of 1 2 PSIG 14 W C The heater must be disconnected from the gas system Waterheatershavinggas...

Страница 20: ...nted to eliminate accumulated air b WATER Water piping should be installed according to the local code requirements ASHRAE ASPE and BOCA or other regulatory agencies COLDWATERSUPPLY Thecoldwatersupply...

Страница 21: ...he tank temperature controller is shipped loose for installation in the field It is found in the burner tray 2 Install in the tapping provided in the storage tank as shown 3 Wire the TH leads provided...

Страница 22: ...Controller opens circuit b Ignition relay de energizes shutting off main and pilot gas c Heater pump continues to operate until residual heat in the heater is dissipated d Stack temperature drops belo...

Страница 23: ...o heater inlet outlet connection size between heater and tanks 3 Pipe sizes between tanks are to be based on estimated GPM flow rates Max 10 FPS Vel 4 Pipe all relief valves to drain or as local codes...

Страница 24: ...r inlet outlet connection size between heater and tanks 3 Pipe sizes between tanks are to be based on estimated GPM flow rates Max 10 FPS Vel 4 Pipe all relief valves to drain or as local codes requir...

Страница 25: ...o heater inlet outlet connection size between heater and tanks 3 Pipe sizes between tanks are to be based on estimated GPM flow rates Max 10 FPS Vel 4 Pipe all relief valves to drain or as local codes...

Страница 26: ...jacketed and insulated storage tanks available from factory 5 When two heaters are paralleled do not use factory supplied thermostats Order thermostat part number 600887 and Well PN 650590 from facto...

Страница 27: ...he heater pump is programmed to continue running for an optimum period of time in order to absorb theresidualheatfromthecombustion chamberanduse it in the system The pump then shuts off until the next...

Страница 28: ...MIT The high limit is also a bulb immersion type device that limits the water temperature in the heater outlet It willshutoffthemainburnerswhentheheateroutletwater temperature exceeds the high limit s...

Страница 29: ...oughthe heater transformer DO NOT attach line voltage to the TH leads on sized 133 1826 Before starting heater check to insure proper voltage to boiler and pump WARNING Beforestartingchecktoinsureprop...

Страница 30: ...omply with safety regulations the thermostat was set at its lowest setting before the water heater was shipped from the factory The illustration below illustrates the thermostat and how to adjust the...

Страница 31: ...sure knob rest against stop 9 Replace boiler door panel 10 Turn on all electric power to the appliance 11 Set thermostat to desired setting 12 If the appliance will not operate follow the instructions...

Страница 32: ...supply Wait five 5 minutes 2 Open manual pilot valve Turn on electric power Pilot is automatically lighted 3 Openmaingasvalve 4 Set temperature controls to desired temperature TOSHUTDOWN Close all man...

Страница 33: ...brush external surfaces Steam cleaning is a recommended procedure F Replace tube bundle using the reverse of the aboveprocedures G Before replacing burner tray clean burners 4 Flow switch should be r...

Страница 34: ...setting 2 Turn off all electric switches to the heater 3 Turn off all gas valves supplying gas to the heater Refer to operating instruction label on the heater 4 Shutoffthewatersupplytotheheaterpipin...

Страница 35: ...power to Leads L1 and L2 of trans former but no power on 24V side re place Jumper thermostat replace with new if heater fires If power totoggleswitch butnotthrough switch replace If power to relay bu...

Страница 36: ...s Loosen bleed line and clean Check reason for failure Inspect bearing assembly shaft and impeller Replace coupling Check bleed line Clean Check solenoid Replace if defective Check auxiliary switches...

Страница 37: ...n proper rotation Speed too low Check for proper voltage at motor Total head too high Check for Air leaks in suction line Clogged impeller Strainer clogged Excessive suction lift Insufficient positive...

Страница 38: ...r cracked ceramic flame rod insulator Check that pilot flame covers flame rod and is steady and blue Adjust pilot flame If problem persists replace module Check for 24 Vac across MV MV PV terminals If...

Страница 39: ...WIRING DIAGRAM KEY 39...

Страница 40: ...WIRING DIAGRAMS WIRING DIAGRAM MODELS 136 264 WITH ENERGY PUMP SAVING CONTROL Fig 2288e 40...

Страница 41: ...WIRING DIAGRAM MODELS 331 399 Fig 1930e WIRING DIAGRAM MODELS 512 627 Fig 1924e 41...

Страница 42: ...WIRINGDIAGRAMMODELS512 726 WIRING DIAGRAM MODELS 726 825 Fig 2194e Fig 2297e 42...

Страница 43: ...WIRING DIAGRAM MODEL 825 1826 Fig 1967e WIRING DIAGRAM MODELS 962 1826 43...

Страница 44: ...MODEL136GBONLY REPLACEMENT PARTS LISTS 44...

Страница 45: ...MODEL136GBONLY 45...

Страница 46: ...MODELS 181 264 331 399 GB 46...

Страница 47: ...47...

Страница 48: ...MODELS 181 264 331 399 GB 48...

Страница 49: ...49 MODELS 181 264 331 339 GB...

Страница 50: ...MODELS 512 627 726 825 GB 50...

Страница 51: ...MODELS 512 627 726 825 GB 51...

Страница 52: ...MODELS 512 627 726 825 GB 52...

Страница 53: ...MODELS926 1826GB 53...

Страница 54: ...MODELS926 1826GB 54...

Страница 55: ...cement under standard company warranties must be properly tagged with the return parts tag completely filled in with the heater serial number model number etc and shipped to the Companyfreightprepaid...

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