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I-OH (01-20) PN120390R7

27

 

Do not use easy flow bleed valve port. The easy flow bleed valve port contains pressure higher than operating 

pressure. Setting pump pressure with gauge in the easy flow bleed valve port results in WRONG operating pressure.

 

Adjust as necessary.

Burner Pump Vacuum Adjustment

 

To check the burner pump vacuum, connect a vacuum gauge on either side of the 1/4-inch inlet ports or in the 

1/8-inch return port (on single pipe installation), whichever is most convenient.

 

With a standard single-stage pump, the vacuum should not exceed 6 inches Hg on a single-pipe system or 12 

inches Hg on two-pipe system. With an optional two-stage pump, the vacuum should not exceed 17 inches Hg.

 

Adjust as necessary.

Electrode Adjustment

Check the position of the electrodes before firing the unit and after electrode service or replacement. Adjust them 

as necessary in accordance with the 

Service Oil Nozzle and Spark Electrodes

 section.

MAINTENANCE

The maintenance and troubleshooting information in this section is designed to assist a qualified service person.

Maintenance Requirements

⚠ WARNING ⚠

Turn OFF electrical power before inspecting or cleaning this heater.

Like all quality equipment, this oil-fired unit heater will operate with a minimum of maintenance. However, to ensure 

long life and satisfactory performance, the following service regimen is recommended:

 

Heaters should be inspected once every four months where the equipment is operating under normal conditions. 

If the heater is located in an area where an unusual amount of dust or soot or other impurities are contained in 

the air, more frequent inspection is recommended.

 

Check the motor for cleanliness. Remove dirt and grease from the outside of the motor, and especially around 

the shaft.

 

Keep air openings free of grease and dirt.

 

The heat exchanger should be checked at least once a year and more often in areas where the air is heavily dust 

laden.

Maintenance Procedures

Clean Combustion Chamber/Heat Exchanger and Flue Pipe

Remove soot from the combustion chamber/heat exchanger and flue pipe as follows:

⚠ WARNING ⚠

Turn OFF electrical power before cleaning the unit.

1.  Turn OFF electrical power to unit.

NOTE:  On Canadian models, there is a screw at the bottom of the outer exhaust door panel that 

must be removed—using a flat-head screwdriver—before the panel can be removed.

2.  On burner end of heater underneath burner tray. remove outer exhaust door panel (see 

Figure 19

, DETAIL A) 

by lifting upward and outward on handle. Exhaust box cover (see 

Figure 19

, DETAIL B) is now in view.

3.  Remove nuts that secure exhaust box cover and pull cover directly forward off welded studs. Heat exchanger 

tubes (see 

Figure 19

, DETAIL C) are now in view.

Содержание OH

Страница 1: ...y or the gas supplier Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do...

Страница 2: ...with Standard Single Stage Burner Pump or Optional Two Stage Pump 11 Loop System 12 Pressurized System 13 Boost Pump Assembly Option DA1 or DA2 13 Boost Pump Pressure Switch Option DF1 Shipped Separat...

Страница 3: ...er Pump 22 Fan and Limit Controls 23 Primary Control System 23 Blocked Vent Switch CSA Models Only 23 Pre Startup Checklist 23 Startup Checklist 24 Adjustments 26 Burner Pump Pressure Adjustment 26 Bu...

Страница 4: ...all dangers warnings cautions and notes highlighted in this manual Safety markings should not be ignored and are used frequently throughout to designate a degree or level of seriousness DANGER A dange...

Страница 5: ...ur Unit size 190 burns an average of 1 65 gallons per hour Installation Codes In the US model OH units intended for installation in the US have a UL logo on the rating plate In the US the installation...

Страница 6: ...or any combustible near the heater Clearance refer to Table 2 to combustibles is defined as the minimum distance from the heater to a surface or object so as to ensure that a surface temperature of 9...

Страница 7: ...heater over an area of low heat loss with the output air directed toward the area of greatest heat loss refer to Table 5 Where two or more heaters are used in a common installation arrange the heaters...

Страница 8: ...on an optional workbench fuel tank option OT and heater stand option HS Ensure that adequate clearances refer to Table 2 are available to accomodate the heater s dimensions refer to Table 3 Suspensio...

Страница 9: ...sibility of the installing contractor Pipe Tubing All piping shall be standard full weight black iron pipe with standard fittings or approved brass or copper tubing with UL listed fittings All piping...

Страница 10: ...is not supplied by an automatic pump install a constant level valve in the supply line at the gravity tank or as close as practical to ensure uniform delivery of oil to the burner The vent opening of...

Страница 11: ...pass plug shipped with burner pump b Connect inlet and return lines c Terminate return line 3 to 4 inches 76 to 102 mm above supply line inlet In the following formula for determining lift in Table 6...

Страница 12: ...2 22 6 7 11 3 4 1 2 100 30 5 99 30 1 98 29 8 97 29 5 96 29 3 95 29 0 94 28 6 93 28 3 92 28 0 91 27 7 90 27 4 89 27 1 88 26 8 87 26 5 86 26 2 84 25 6 58 17 7 Loop System NOTE If a 2 foot rise cannot be...

Страница 13: ...ners An optional solenoid valve is recommended to protect burner pump seal against excessive pressure Optional pressure switch monitors nozzle pressure and will start booster pump on pressure fall Boo...

Страница 14: ...Inch Pipe 3 4 Inch Pipe Maximum Horizontal Line Length Feet Meters DA1 30 175 53 3 300 91 4 1800 548 6 DA2 70 50 15 2 100 30 5 600 182 9 Oil Supply to Boost Pump Boost Pump Option GPH Line Size 1 2 I...

Страница 15: ...alve and the automatic valve on the burner thus preventing siphoning Check valves are field provided and are not needed when an OSV option DC1 is used Venting and Combustion Air DANGER Failure to prov...

Страница 16: ...and 190 24 gauge or heavier triple wall stainless steel recommended or 24 gauge or heavier galvanized steel Keep the length of the vent pipe connection as short and direct as possible As it leaves the...

Страница 17: ...n the vertical flue pipe see Figure 10 Depending on the venting arrangement the alternate location for installing the draft regulator is in the horizontal run Install the draft regulator according to...

Страница 18: ...pment The heater is equipped with low voltage controls 24V for thermostat control Refer to separate instructions for any optional equipment provided Supply and Line Wiring Check the rating plate on th...

Страница 19: ...390R7 19 Wiring Diagrams See Figure 12 for a typical wiring diagram for UL listed models See Figure 13 for a typical wiring diagram for CSA listed models Figure 12 Typical Wiring Diagram for UL Listed...

Страница 20: ...the time of manufacture It is important that electrode adjustment is checked prior to firing the unit However they should be checked at time of installation to ensure that they are still set as shown...

Страница 21: ...wire relays or other accessories to the thermostat connections as these are not load terminals The thermostat should be located 5 feet above the floor on an inside wall not in the path of warm or cold...

Страница 22: ...perate during the initial bleeding period In such cases the priming may be assisted by injecting fuel oil into the pump gearset Under lift conditions oil lines and fittings must be airtight To ensure...

Страница 23: ...cess the fan and limit control assembly remove the plate shown in Figure 16 Figure 16 Access and Identification of Fan and Limit Controls Primary Control System The primary control mounted on a 4 4 ou...

Страница 24: ...firebox Disconnect the high tension lead Start the burner and collect the oil flow for 1 minute and measure it in a container marked in cubic centimeters Some safety controls may trip when operated f...

Страница 25: ...of 100 pounds for unit sizes 095 and 140 or to 150 pounds for unit size 190 Burner Electrical Switch NOTE Older model controller shown Primary Ignition Control with Reset Button Primary Ignition Cont...

Страница 26: ...reduce draft Check combustion air shutter and air band settings the heater is shipped from the factory with the settings listed in Table 12 Ordinarily these settings will result in a CO2 level shown i...

Страница 27: ...of maintenance However to ensure long life and satisfactory performance the following service regimen is recommended Heaters should be inspected once every four months where the equipment is operating...

Страница 28: ...o vent pipe side of opening 5 On end of heater opposite burner remove screw using flat head screwdriver at bottom center of large outer door panel see Figure 20 DETAIL A 6 Remove large outer door pane...

Страница 29: ...ain access to the end cone the burner must be removed Remove the burner and clean the end cone as follows WARNING Turn OFF electrical power before the burner is removed for service 1 Turn OFF electric...

Страница 30: ...er to unit 2 Remove fuel line assembly a Loosen connection nut where line connects to burner one or two turns b Loosen 5 16 inch inverted flare fitting to disconnect fuel connection assembly Pull fuel...

Страница 31: ...chamber heat exchanger assembly 5 Use brush and shop vacuum to clean fan being careful not to bend or damage fan blades 6 Use shop vacuum to remove accumulated dirt from fan motor 7 Re install discha...

Страница 32: ...t switch or shorted windings Replace motor as necessary it is difficult and not usually cost effective to attempt to rebuild motor 7 Blocked vent switch is open CSA models only Determine and correct r...

Страница 33: ...lows away from nozzle 1 Excessive combustion air Adjust air band and air shutter in accordance with Startup Checklist section 2 Excessive draft Adjust draft regulator for 0 01 IN WC overfire draft 3 P...

Страница 34: ...t make sure that the wiring connections are secure If wiring connections are secure check that the cad cell that controls the safety lockout timing on ignition is not seeing too much stray light 1 Che...

Страница 35: ...cleaning refer to Clean Combustion Chamber Heat Exchanger and Flue PipeandCleanExteriorSurfacesofCombustionChamber HeatExchangerandCleanFanAssemblysections Figure 24 High Temperature Limit Troublesho...

Страница 36: ...______________________________________ _______________________________________________ _______________________________________________ Phone _________________________________ Model ________ Serial No...

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