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48

I-EEDU (02-21) 150492-A

MAINTENANCE—CONTINUED

Burner Rack and Pilot Maintenance—Continued

Figure 35.  Pilot Location and Installation

d .  Remove the pilot orifice and clean with air pressure .
e .  Check and clean the aeration slot in the pilot burner .
f .  Clean metal sensing probe and pilot hood with emery cloth and wipe off ceramic insulator .
g .  Check spark gap and ensure that gap is maintained to be 0 .1 inch as shown in 

Figure 36

 .

DETAIL B

Burner

Rear

Support

2-3/4” (70mm)

of burner

of pilot 

and sensor

3/4” (±1/32”)

19mm (±.8mm)

PILOT HOLE COVER PLATE

DETAIL A

Figure 36.  Pilot Spark Gap

h .  After pilot is cleaned, blow away any dirt using compressed air .
i .  Adjust pilot flame to approximately 1-1/4 inches by removing capscrew from combination valve adjustment 

screw and turning screw .

⚠ WARNING ⚠

Do not touch pilot spark wire and pilot electrode when energized due to high voltage.

NOTE:  No periodic maintenance of the ignition control box is required. However, each season the 

lead wires should be checked for insulation deterioration and good connections. Proper opera-

tion of the electronic spark ignition system requires a minimum flame signal of 0.2 microamps as 

measured by a microampmeter. Do not attempt to disassemble the ignition controller. There are 

no field-replaceable components in the control enclosure.

j .  Check electronic spark ignition wire leads to ensure good connections and no insulation damage .

Содержание EEDU

Страница 1: ...service must be performed by a qualified installer service agency or the gas supplier Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance...

Страница 2: ...ure 18 Gas Supply Piping 18 Supply Piping Connections 19 High Elevation 2 000 Feet 609 Meters Installations 19 Conversion to LP Propane 21 Vent Connections 21 Specific Venting Requirements 21 Rotating...

Страница 3: ...e and minimize equipment failure it is recommended that periodic maintenance be performed on this unit The ability to properly perform maintenance on this equipment requires certain tools and mechanic...

Страница 4: ...n The instructions in this manual apply only to the model EEDU duct furnace Warranty Refer to the limited warranty form in the literature bag provided with the unit The warranty is void if Furnaces ar...

Страница 5: ...ters into the combustion process is vented to the outdoors Sufficient air must enter the equipment location to replace the air exhausted through the vent system Modern construction methods involve a g...

Страница 6: ...the combustion air of gas fired heating equipment presents a potential corrosion hazard Chlorine usually in the form of freon or degreaser vapors when exposed to flame will precipitate from the compo...

Страница 7: ...7 I EEDU 02 21 150492 A Figure 2 Unit Dimensions...

Страница 8: ...906 20 1 8 511 4 3 8 111 3 15 16 100 1 2 13 1 2 13 5 8 16 18 457 7 1 4 184 7 7 16 189 7 3 8 187 200 35 889 22 1 2 572 35 11 16 906 22 7 8 581 4 3 8 111 3 15 16 100 1 2 13 1 2 13 5 8 16 20 3 4 527 7 1...

Страница 9: ...not have knowledge of local requirements check with the local gas company or any other local agencies who might have requirements concerning this installation Before beginning make preparations for ne...

Страница 10: ...use property damage personal injury or loss of life The qualified service agency performing this work assumes responsibility for the conversion of this appliance to provide for higher CFM Theseinstruc...

Страница 11: ...ve two side finger baffle screws from each baffle b Remove both side finger baffles BAFFLES SUPPORT BRACKET SCREWS Figure 4 Side Finger Baffle Removal 3 Install field conversion label see Figure 5 a F...

Страница 12: ...Remove all baffles from heat exchanger b Remove top baffle support screws and remove top baffle support Reposition and secure support on opposite end of heat exchanger using screws c Remove bracket s...

Страница 13: ...rain flange 3 Seal all corners and four square holes in bottom pan edge using RTV sealant 4 Terminate drain outside of building NOTE Periodic cleaning of the condensate collector and disposal system i...

Страница 14: ...sition filler plates 7 as shown in Figure 8 DETAIL B Using filler plate as template drill 1 8 inch diameter holes and secure filler plates using sheet metal screws 8 Offset of filler plate allows alig...

Страница 15: ...ont View Dimensions Unit Size Dimension A Inches Millimeters 075 100 14 5 8 371 125 140 17 3 8 441 170 20 1 8 511 200 22 7 8 581 225 25 5 8 651 250 28 3 8 721 300 33 7 8 860 350 39 3 8 1000 400 44 7 8...

Страница 16: ...g The furnace is provided with four 15 32 inch 12 mm diameter holes for mounting using four point suspension as shown in Figure 11 The hardware required is shown in Figure 11 DETAIL A and includes fou...

Страница 17: ...wo hanger brackets from their standard positions and install them at their base mounting positions as shown in Figure 12 DETAIL A 2 Install four leg brackets see Figure 12 DETAIL B from base mounting...

Страница 18: ...ne gas having a heating value of 2 500 100 BTU per cubic foot Sizing of gas supply lines depends on piping capacity and is based on cubic feet per hour based on a 0 3 IN WC pressure drop a 0 6 specifi...

Страница 19: ...able 12 Table 12 Gas Connection Sizes Unit Size Natural Gas Propane Connection Inches 075 250 1 2 1 2 300 400 3 4 1 2 Connection size to single stage valve not gas supply line size High Elevation 2 00...

Страница 20: ...1 3000 US 075 16590 46 39658 56 100 125 84437 42 11834 54 140 170 200 225 45871 39 9789 53 250 87391 40 9789 53 300 350 400 87391 40 11834 54 2001 4500 Canada 075 84853 47 63922 1 15 mm 100 125 84437...

Страница 21: ...th the unit it is packaged attached to the venter housing Detach the vent cap from the housing Specific Venting Requirements Read all of the following before installing venting Type of vent pipe use e...

Страница 22: ...te disposal Vent terminal pipe and vent cap terminate the vent system with a vent cap option CC1 In most cases the vent cap is the same size as the vent run Units installed in the United States that a...

Страница 23: ...meter holes in outlet duct and secure venter housing in its rotated position to outlet duct using three screws removed in step 1 Vent Termination Vent Pipe and Vent Cap Requirements for both vertical...

Страница 24: ...ent Connections Continued Vent Termination Vent Pipe and Vent Cap Continued Figure 16 Vertical Vent Termination Single Wall Vent Run and Double Wall Terminal End Figure 17 Horizontal Vent Termination...

Страница 25: ...ent cap to double wall pipe by drilling hole and inserting 3 4 inch long sheet metal screw into vent cap collar see Figure 19 DETAIL C Do not overtighten screw Figure 19 Connecting Double Wall Type B...

Страница 26: ...y under wind conditions and to protect the building NOTES HORIZONTAL VENT TERMINATIONS The location of the termination of the horizontal vent system must be in accordance with National Fuel Gas Code Z...

Страница 27: ...cast concrete and ceiling hung flush etc Material rectangular duct should be constructed of not lighter than 26 US gauge galvanized iron or 24 B S gauge aluminum Size proper sizing of supply air duct...

Страница 28: ...de U channels for the other side flanges to ensure tight joints Use sheet metal screws to fasten ducts and U channels to the furnace flange refer to Ductwork to Furnace Connections section Connection...

Страница 29: ...f the duct Or baffles may be inserted between the blower and the heater to assure an even flow of air across the heat exchanger Proper arrangements of blower and duct furnace with respect to angle of...

Страница 30: ...TINUED Duct Connections Continued Duct Furnace Blower Connections Continued Figure 22 Duct Furnace Blower Connections STRAIGHT THROUGH AIR BLOWER CONNECTION BLOWER CONNECTION WITH ELBOWS UP OR DOWN BL...

Страница 31: ...etermine bypass duct size as follows a Go to column closest to pressure drop through heater b Move down to CFM closest round up to CFM determined in step 2 c Move to left column to determine required...

Страница 32: ...with U channel on top and bottom and L channel on sides as shown 3 Slide U channel over heater flange to make connection as shown 4 Form U strips to seal ends as shown Drill fastener holes and secure...

Страница 33: ...witch housing are clear of furnace panels and inspection plates Allow at least 4 feet 1 2 meters of service room between the switch and removable panels All external wiring must be within approved con...

Страница 34: ...hole pattern shown in Figure 25 DETAIL B to drill holes in ductwork 5 Remove ductwork access panel see Figure 24 DETAIL A 6 Remove sensor bulb from bracket and push sensor through 1 2 inch hole While...

Страница 35: ...mportant mixing tube shown in Figure 26 DETAIL A is 12 inches 305 mm long and holder shown in Figure 26 DETAIL B extends 9 3 16 inches 233 mm into ductwork a In horizontal ductwork position sensor ass...

Страница 36: ...re air may be pocketed Do NOT install thermostat on cold air walls For specific connection details refer to instructions with the thermostat If more than one unit is cycled from one thermostat separat...

Страница 37: ...1 00 Equilibrium 0 60 Setpoint OFF 0 48 Setpoint ON 0 65 Limit Switch A non adjustable high limit switch mounted at the outlet air side of the heat exchanger acts to shut off the gas supply in the ev...

Страница 38: ...er motors or 3PH require use of contactor or starter Recommended dial setting for most conditions is 130 F ON and 100 F OFF Conduit is field supplied for wiring fan control to field supplied blower Fo...

Страница 39: ...iations in gas supply pressure Refer to the instructions provided with the unit for specific gas valve specifications wiring and operating instructions Optional Two Stage Operation Makeup Air NOTE The...

Страница 40: ...in the discharge duct refer to Option AG8 AG9 or AG15 Discharge Air Temperature Sensor Installation section Follow the wiring diagram provided with the unit and the manufacturer s instructions for wir...

Страница 41: ...valve The conditioner accepts an input signal of either 4 20 milliamps or 0 10 volts from a customer supplied control device such as a computer With the dip switches on the conditioner in the ON posi...

Страница 42: ...s control option AH2 or PN 257473 for option AH3 gas control with lockout Option codes are listed on the unit wiring diagram Ignition Controller As part of the intermittent safety pilot systems the ig...

Страница 43: ...el Ensure that electrical supply matches voltage rating of furnace as listed on unit rating plate Ensure that all field wiring is in accordance with wiring diagram Ensure that wire gauges are as requi...

Страница 44: ...sing temperature setting drives burner ON or to full fire Observe burner flame at full fire natural gas flame should be about 1 1 2 inches in height with blue coloring Propane gas flame at full fire s...

Страница 45: ...opane units leave the factory with the combination valve set so that the outlet gas pressure of a single stage valve or high fire of a two stage valve is 10 IN WC Low fire on a two stage valve is set...

Страница 46: ...e for propane gas Other fuels should not display any yellow tipping 3 Open air shutters until yellow disappears MAINTENANCE WARNING If you turn OFF the electrical power supply turn OFF the gas The uni...

Страница 47: ...ose manual shutoff valve and observe gas pressure Manometer reading should indicate no loss of gas pressure If loss of pressure is indicated replace combination gas valve before placing heater in oper...

Страница 48: ...d blow away any dirt using compressed air i Adjust pilot flame to approximately 1 1 4 inches by removing capscrew from combination valve adjustment screw and turning screw WARNING Do not touch pilot s...

Страница 49: ...tion the baffles will have already been removed b Remove baffles between heat exchanger tubes in accordance with Reverse Airflow Conversion section c Remove accumulated dust and grease deposits from h...

Страница 50: ...ermostat Check control transformer output Check and tighten all wiring connections as necessary 3 Venter relay defective Replace relay 4 Defective motor or capacitor Replace motor or capacitor Pilot w...

Страница 51: ...Duct Furnace Airflow section 4 Improper thermostat location or adjustment Refer to thermostat manufacturer s instructions 5 Belt slipping on blower Adjust belt tension Cold air delivered 1 Fan control...

Страница 52: ...________________________________________ ________________________________________________________ Phone ________________________________________________________ Model ________________ Serial No ______...

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