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12) Wear neat clothing.

Do not wear neck ties, clothes with open sleeves, loose clothing, accessories such as necklaces, etc.

Do up

buttons and zippers

which could get caught in the rotating parts and result in serious accident or injury.

When working outdoors, it is recommended that you wear rubber gloves and non-slip shoes.

Slippery gloves and shoes are liable to cause injuries.

Do not wear scarves and cover long hair with caps or hair nets to prevent them getting caught in rotating parts.

Wear safety caps, safety shoes, etc. according to the working environment.

13) Do not work in an unnatural posture.

Keep a firm footing and balance to avoid falling over and injuring yourself.

14) Remove tools such as wrenches.

Before turning the switch ON, check that tools used for inspection and adjustment have been removed.

If you use the machine when tools are left inside it, accidents and injuries may occur.

15) Operate the unit with great care.

Always work with great attention to how you handle and operate the machine and the surrounding

conditions. Carelessness may result in accident or injury.

Do not operate the machine when concentration is lowered such as when tired, after drinking alcohol,

when sick, affected by medicines, etc.

16) Do not handle the power cord carelessly.

Do not carry the product by the cord, or pull the plug out of the socket with the cord.

Do not place the cord near heated objects, fats & oils, cutters and objects with sharp edges.

Take care not to tread on the cord, pull the cord or apply unnecessary force resulting in damage to the cord.

Electric shock or short-circuit may occur, causing fire.

17) Perform careful maintenance daily.

When changing accessories and parts, follow the instruction manual.

Periodically inspect the power supply cord and plug. If damaged, ask your distributor or our sales
department for repairs.

If an extension cord is used, inspect the cord periodically and, if damaged, replace it.

If extension cords are used outdoors, use extension cords designed for outdoor use to prevent electric

shock, short-circuit or fire.

Keep parts used for gripping dry and clean, and free of oil and grease. If your hands slip, you may be injured.

18) Check for damaged parts.

Before using the machine, carefully check for damage to the protective cover and other parts, and check

both normal operation and specified functions.

Check for any abnormalities such as in adjustment of movable parts, tightening, damage to and installation

of parts and all parts affecting operation.

Do not use machines with a damaged power cord or plug. Doing so may cause electric shock or a short,

circuit leading to fire.

Do not use machines if the stop and start switches do not work properly.

In replacing or repairing a broken protective cover and other parts, follow the operation manual.
If no instructions are specified in the operation manual, ask your distributor or our sales department for repairs.

19) Store carefully when the machine is not in use.

Store in a dry place away from children and locked with a key.

20) For overhaul and repair of the machine, ask an appointed REX agent.

Our products comply with corresponding safety standards. Do not remodel.

Be sure to ask your distributor or our sales department for any repairs.

If repairs are carried out by unskilled or unqualified personnel, the performance of the unit will be
adversely affected and may result in accident or injury.

Safety Considerations

W A R NING

Содержание Hyper Saw XS150S

Страница 1: ...g the machine March 2010 Date of purchase Year Month Distributor Note Be sure to hand this operation manual to the user To ensure safe and efficient use read the manual thoroughly before using the machine Be sure to keep the manual where the operator can refer to it whenever necessary OPE R ATION MANUAL HYPER SAW ...

Страница 2: ...s could have serious results under certain conditions Be sure to observe these warnings carefully as they greatly affect safety If this Operation Manual is lost or damaged promptly order a replacement from our sales office or distributor Due to improvements in quality performance or safety regulations parts and specifications are subject to change without prior notice In such cases the contents ph...

Страница 3: ...are expected including electric power failure When the plug is inserted the main unit may start operation unexpectedly causing accidents 7 If any abnormality is noticed stop operation immediately If the machine does not operate smoothly or abnormalities such as unusual odors vibration or noise are detected stop operating the machine immediately Check symptoms against the items in the section entit...

Страница 4: ... fire 17 Perform careful maintenance daily When changing accessories and parts follow the instruction manual Periodically inspect the power supply cord and plug If damaged ask your distributor or our sales department for repairs If an extension cord is used inspect the cord periodically and if damaged replace it If extension cords are used outdoors use extension cords designed for outdoor use to p...

Страница 5: ...ided by double insulation Dismantling reassembling replacing or repairing parts should always be performed by the distributor where you purchased the product or by our sales department To protect the motor the tool has an inbuilt overload protection circuit If a predetermined temperature is exceeded the power will automatically cut off to prevent damage to the motor Should this happen turn the uni...

Страница 6: ... outer Diameter 165mm 150A Power Cutting Capacity Motor type Power Standard Capacity Stroke No Load Speed Stroke Length min 1 Wt of main unit Model 1 Saw blade No 24 381004 sold separately required for cutting 200A pipe 2 Thin saw blade saw holder thin saw blade option required for cutting stainless steel pipe Table 1 Use For cutting various kinds of steel pipes stainless steel pipes steel angle b...

Страница 7: ...pipe Stainless steel pipe Mild steel material Plastic pipe 18 25 0 9 1 6 14 14 18 18 8 10 150 200 150 150 200 250 200 225 150 225 250 300 140 200 290 320 up to 50 㧔2 㧕 㨪100 㧔4㧕 㨪50 㧔2㧕 㨪50 㧔2㧕 㨪100 㧔4㧕 㨪125 㧔5㧕 㨪80 㧔3㧕 㨪125 㧔5㧕 㨪150 㧔6㧕 㨪40 㧔1 1 㧛2㧕 㨪125 㧔5㧕 㨪100 㧔4㧕 㨪50 㧔2㧕 㨪125 㧔5㧕 㨪150 㧔6㧕 㨪200 㧔8㧕 No 41 No 42 No 43 No 44 No 45 No 61 No 36 No 35 No 34 No 33 No 62 No 63 No 21 No 22 No 23 No 24 3...

Страница 8: ...commend that it should be connected to a power outlet with a built in short circuit breaker to further prevent the possibility of shock 1 Leakage breaker 2 When using an extension cord Be sure to use an extension cord that is not damaged WARNING 3 When you need to use an extension cord at some distance from the power supply use one that is ޓ sufficiently thick for the current and that is as short ...

Страница 9: ...e ޓ into the groove 5 Use a hex spanner to tighten the saw blade fixing screw ޓ Ensure the blade is secure Thin saw blades and their blade holders are sold separately Please ask your distributor Using thin saw blades㧦 Fig 4 Narrow Tighten Saw blade fixing screw Fig 5 Spring washer Blade holder Hole Saw ޓ blade Plunger Fig 6 Hex socket wrench Base fixing screw Base CAUTION If the fixing screw on th...

Страница 10: ... collect in the plunger always clean up first before ޓޓ operating the machine ޓ 8 Use the chain vice to improve stability and performance when cutting steel pipes etc with a thick saw ޓޓ blade ޓ 9 Avoid placing your hands or face close to the blade or waste material exhaust when the machine is in use 10 The workpiece and blade will be extremely hot right after cutting so avoid touching them or you...

Страница 11: ...l at a lower speed Dial Scale 2 Cutting without the chain vice 1 Fix the workpiece securely to the recommended CVX6 Chain Vice Stand 2 Place the base of the saw firmly against the pipe then turn on the machine and gradually cut through the workpiece Fig 12 CAUTION If you don t place the saw blade holder of the saw firmly against the pipe the blade may vibrate excessively which could damage the bla...

Страница 12: ... to use REX carbon brushes Using other carbon brushes may damage the motor 3 Check all bolts At regular intervals check that all screws and bolts are tight If they are loose fasten them or there could be an accident 2 Checking and replacing the carbon brushes Fig 13 OO 㧔Length of abrasion limit㧕 㧝 㧣OO 㧢 Before inspection or maintenance be sure to turn OFF the switch and also remove the battery fro...

Страница 13: ... water on it 5 Cleaning the surface and the brushes After use make sure you clean the plunger see Fig 4 and remove any scrap sand soil water etc before storing it away or the plunger will get rusty and lead to malfunction The outside of the saw is made of synthetic resin To avoid damage to the surface wipe off any gasoline thinner oil kerosene etc with a dry cloth or with a rag soaked in soapy wat...

Страница 14: ...sn t rotate The carbon brushes are worn Replace with new brushes Overload protection device has been activated Allow the machine to cool before using again The power cable is damaged The switch controller or motor is malfunctioning Ask for repairs or servicing Motor stops while cutting Overload protection device has been activated Allow the machine to cool before using again Insufficient power The...

Страница 15: ... 14 MEMO ...

Страница 16: ...following circumstances if the machine has not been used according to the instructions in the Operation Manual if it has been used for anything other than its intended purpose if it has not been repaired according to the Operation Manual or if it has been remodeled if blades or consumables need replacing if the machine has been handled in an inappropriate way 2 REX will accept no responsibility un...

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