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4  •  Installation & Operation

INSTALLATION & OPERATION

! 

CAUTION! 

 

DO NOT STAND ON TOp OF A REVEAL MERCHANDISER

®

. THE TOp OF THE CASE IS NOT DESIGNED TO 

SUppORT THE WEIGHT OF A pERSON.

Delivery Inspection

Zero Zone display cases are carefully factory-tested, inspected, and packed to ensure delivery in the best possible condition. The equipment 

should be unwrapped and checked for damage immediately upon delivery. DAMAGE MUST BE NOTED AT TIME OF DELIVERY, AND ALL 

CLAIMS FOR DAMAGES MUST BE FILED WITH THE TRANSPORTATION COMPANY, NOT WITH ZERO ZONE. The carrier will supply 

necessary report and claim forms. Contact your Zero Zone sales representative or the service department to arrange for replacement parts.

Do not leave, store, or hold case outdoors in direct sunlight or high ambient temperature. This could potentially cause any plastic 

inside the case to deform or warp.

packaging

IMPORTANT: The hand rail, canopy, and honeycomb holder are shipped with protective coating. Do not remove this coating until cases 

are completely installed. Wooden supports are used for shipping cases without end panels. These can be removed after moving the 

case into position.

Each case in a lineup is labeled to identify the lineup and joint

. The label uses a 2-digit number designation, separated by a decimal. The first 

number indicates the case lineup. The second number indicates the case joint. Case joints begin with the number “1” at the left-most joint in the 

lineup when looking at the front of the lineup. The first case in the lineup will be labeled on the right end and the second case in the lineup will be 

labeled on the left end. The numbers on each end to be joined will match (

See Figure 1

).

The 

first

 case in a lineup (with the right side labeled “x.1”) has a packet attached to the shelving that contains touch-up paint. Every case in 

a lineup has a packet attached to the shelving that contains important information about the case and/or lineup and, if applicable, special 

instructions for installing ordered options. 

Bumpers and kickplates are shipped on top of the case. Shelves for the case are tie-wrapped and blocked into the individual cases. Other 

accessories like drain traps, drain pans, condensate evaporation pans, and hat channel rails are shipped in the case that require the parts.

Materials for joining cases—including caulk, joining bolts, splices, and end filler posts—are shipped in each case to be joined.

Location

These cases must not be installed in the direct rays of the sun or near a source of radiant heat. Be certain that the floor under the installation is of 

sufficient strength to prevent sagging. Uneven surfaces will result in reduced performance.

Cases should be set to allow a minimum 3" of space behind the back of the units. This will allow necessary air to circulate behind the display 

cases and prevent condensation. Higher humidity stores with minimal air circulation require at least a 4" gap. A minimum 2" gap is recommended 

between cases on end-to-end installations. All minimum spacing requirements may increase if seismic restraints are used.

Building soffits must be set back at least 6" from the front of the cases to allow access to electrical wiring on the top of the case.

INSTALLATION & OPERATION

Front of Back-to-Back Lineup

1.1B 1.1B

1.2B 1.2B

1.1A 1.1A

1.2A 1.2A

Front of Lineup

1.1 1.1

1.2 1.2

 FIGURE 1: Case Label Information

Front of Lineup

Содержание ZERO ZONE

Страница 1: ...ZERO ZONE REVEAL MERCHANDISER OPEN MULTI DECKS With ChillBrite LED Lighting INSTALLATION OPERATION MANUAL COMPLIANT 66 0057 REV F Apr 2022...

Страница 2: ...13 Bumper 13 Mirrors 14 Night Curtains 15 Under Shelf Lights 15 Canopy Lights 16 Quick Connect Spray Hose 16 Shelves Stocking Product 17 REFRIGERATION 18 Mechanical Components 18 Evaporator Coil Expa...

Страница 3: ...all not be covered by this warranty Extended Warranties In addition to the standard limited warranty for further consideration the Seller will extend to the original purchaser prior to shipment a limi...

Страница 4: ...questions or problems arise call Zero Zone at 800 247 4496 Any change to a Zero Zone product made during the installation start up or at any other time must be submitted in writing to Zero Zone for ap...

Страница 5: ...ezers ANSI Approved equipment certified by NSF NSF 51 Food Equipment Materials ANSI Approved equipment certified by NSF UL 471 Commercial Refrigerators and Freezers ANSI Approved equipment certified b...

Страница 6: ...nd the second case in the lineup will be labeled on the left end The numbers on each end to be joined will match See Figure 1 The first case in a lineup with the right side labeled x 1 has a packet at...

Страница 7: ...ns CASE MODEL INSTRUCTIONS 4ORMC Forks must extend 20 to 24 under the case from either end 6ORMC Forks must extend 26 to 30 under the case from either end 8ORMC Forks must extend 39 to 43 under the ca...

Страница 8: ...not extend beyond the front case bases or they will interfere with installing trim The shims should be oriented to sit under the front and rear bends of each base Tape all shims in place See Figure 7...

Страница 9: ...ration Figure 8 Reveal Merchandiser Base Locations 4ORMC 6ORMC 8ORMC 12ORMC Drawings are top views with bases shown under the case The front of the case is toward the bottom of the page Case length do...

Страница 10: ...k before setting the next case in the lineup Case caulking instructions and caulk are shipped with every case See Figure 10 on page 9 Move the next case into position and bolt it to the first case usi...

Страница 11: ...IS CRITICAL TO FOLLOW THIS PROCEDURE TO ENSURE CASES ARE PROPERLY SEALED SURFACES TO BE CAULKED MUST BE CLEAN DRY FREE OF TAPE ADHESIVE AND FREE OF FROST ABOVE 40 F Note Apply Butyl caulk to only one...

Страница 12: ...aling Wipe away any Butyl caulk that squeezes out of the case joint Butyl caulk and silicone sealant will not mix which affects the adhesion of both See Figure 10 on page 9 1 Apply silicone based seal...

Страница 13: ...to loosen the canopy screws if canopies are not within 3 8 On cases with angled sheet metal canopies the splice is shipped loose Fit it over both canopies and screw into place Hand Rail Splice Some c...

Страница 14: ...se in the center The lateral runs of drain pipe should be installed through the bases See Figure 18 There is no room in front of the base for the drain pipe because the kickplate installs directly to...

Страница 15: ...If a continuous bumper is used only the bumper support and snap track will be installed The continuous bumper may need to be trimmed before snapping it onto the snap track Figure 19 Kickplate Installa...

Страница 16: ...Install Mirror Support into the Shelf Standards Install into second and third slots from the top Figure 22 Shelf Standard Slots for Air Deflector MIRROR HEIGHT SLOT FOR AIR DEFLECTOR 8 Tall 6th Slot f...

Страница 17: ...st it until you hear a click as the brackets engage See Figure 25 Once installed the night curtain can be pulled down See Figure 26 Under Shelf Lights 1 Position the under shelf light on the bottom of...

Страница 18: ...O T C E N N O C E L A M E F 8 3 0 0 4 6 7 6 4 D E V L A V L E E T S S S E L N I A T S 0 0 0 8 1 F E R 7 4 5 S E T O N E V A H O T E R A S T R A P R O T C E N N O C 1 N O I T A M R O F N I T H G I R Y...

Страница 19: ...rack Note Do not place product on the return air grille or past the load limit line Do not exceed shelf load capacity See Figure 34 Do not stand on the case when stocking or adjusting shelves Shelves...

Страница 20: ...ature range wattage and RPM Fan blades should be replaced with OEM parts or have the same fan pitch as the OEM fan blade CAUTION DISCONNECT POWER TO THE CASE BEFORE SERVICING ELECTRICAL COMPONENTS TO...

Страница 21: ...st See Figure 39 for off cycle defrost settings During off cycle defrost refrigerant is stopped either by stopping the compressor or by closing the liquid line solenoid valve and allowing the compress...

Страница 22: ...ter is factory mounted in the center ceiling pocket cover to sense the discharge air stream The second thermometer is shipped loose and should be installed in the warmest product location as required...

Страница 23: ...Y FILE FOR PRINTING DO NOT USE LABEL ART FROM THIS DRAWING WIRE NO FROM TO COLOR 0 STORE OR UPPER GND STUD GRN 7 TB N3 UPPER 32 TB 3 WHT R P O 8 TB N2 UPPER 22 TB 2 WHT BLU 9 TB N1 UPPER 12 TB 1 WHT O...

Страница 24: ...a mild detergent and warm water or a mild sanitizer 6 If the case is equipped with a condensate pan and pump the drain should be blocked before washing coils Water can be removed with a shop vacuum 7...

Страница 25: ...cal Resources page at WWW ZERO ZONE COM or contact the Zero Zone Service Department at 800 247 4496 All specifications subject to change without notice 66 0057 REV F ZERO ZONE INC 800 247 4496 ZERO ZO...

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