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18  •  Refrigeration

REfRIgERATION

Mechanical Components

EVAPORATOR COIL & EXPANSION VALVE

The evaporator coil is located in the bottom of the case under the deck pans. The 

thermostatic expansion valve (TXV) is typically located at the end of the evaporator 

coil. The TXV is not preset, and superheat should be adjusted to 6-8°F. Contact 

Zero Zone for superheat setting if using high-glide refrigerants.

To adjust the TXV, remove the far right deck pan (

See Figure 36

). Remove the cap 

from the bottom of the TXV. When looking at the valve stem end, turn the valve 

stem counterclockwise to decrease superheat. Turn the valve stem clockwise to 

increase superheat. Measure the suction line temperature at the TXV sensing bulb 

and compare it to the suction temperature corresponding to the saturated pressure. 

Make sure that line pressure drop is taken into account. Turn the valve stem only 

1/4 turn at a time and allow sufficient time (20 to 30 minutes) for the TXV to settle 

before making further adjustments. After the superheat has been adjusted, wipe the 

valve stem cap dry and screw it back on.

EVAPORATOR FANS

Air is circulated through the display case by fans, which are located below the deck pans in the bottom of the case (

See Figure 37

). Air is drawn 

through the front return air grill and discharged out of the honeycomb at the top. The fan motors must be operating at all times. Fan motors 

should be replaced with motors having the same characteristics including type, physical size, lubricant temperature range, wattage, and RpM. 

Fan blades should be replaced with OEM parts or have the same fan pitch as the OEM fan blade.

CAUTION! 

 

DISCONNECT pOWER TO THE CASE BEFORE SERVICING ELECTRICAL 

COMpONENTS TO AVOID pERSONAL INJURY AND DAMAGE TO THE UNIT.

1.  Disconnect power to the fan.
2.  Remove the fan blade nut and fan blade.
3.  Remove the mounting bolts and remove the fan assembly from the fan housing.
4.  Remove the fan motor mounting screws from the back of the fan motor.
5.  Replace the fan, and reverse steps 1-3 to install the cover. Restore case power.

Refrigerant piping

Unless otherwise specified, the liquid and suction connections terminate inside the case under the coil 

cover. Refrigerant piping may enter the case through the left rear back panel or the left rear top panel of 

the case. Other exit options are available. The copper pipe should not touch or rub on the edges of the 

sheet metal.

Correct refrigeration line sizing and industry standard installation practices are essential for proper 

system operation. Zero Zone offers many refrigerant choices. We recommend using the Sporlan Virtual 

Engineer Toolbox to calculate sizing for liquid, suction, and discharge lines: 

https://solutions.parker.com/

sporlanvirtualengineer

. Go to the link, select the line type, and then enter the information required to 

calculate the recommended line size. Toggle between metric or imperial units as needed.

After connections have been made, the refrigeration access holes or penetrations in the case must be 

sealed completely with an aerosol-dispensed urethane insulation or equivalent (example: Great Stuff).

REfRIgERATION

 FIGURE 36: Expansion Valve and Schrader Valve

 FIGURE 37: Fans and  

Case-to-Case Piping

Содержание ZERO ZONE

Страница 1: ...ZERO ZONE REVEAL MERCHANDISER OPEN MULTI DECKS With ChillBrite LED Lighting INSTALLATION OPERATION MANUAL COMPLIANT 66 0057 REV F Apr 2022...

Страница 2: ...13 Bumper 13 Mirrors 14 Night Curtains 15 Under Shelf Lights 15 Canopy Lights 16 Quick Connect Spray Hose 16 Shelves Stocking Product 17 REFRIGERATION 18 Mechanical Components 18 Evaporator Coil Expa...

Страница 3: ...all not be covered by this warranty Extended Warranties In addition to the standard limited warranty for further consideration the Seller will extend to the original purchaser prior to shipment a limi...

Страница 4: ...questions or problems arise call Zero Zone at 800 247 4496 Any change to a Zero Zone product made during the installation start up or at any other time must be submitted in writing to Zero Zone for ap...

Страница 5: ...ezers ANSI Approved equipment certified by NSF NSF 51 Food Equipment Materials ANSI Approved equipment certified by NSF UL 471 Commercial Refrigerators and Freezers ANSI Approved equipment certified b...

Страница 6: ...nd the second case in the lineup will be labeled on the left end The numbers on each end to be joined will match See Figure 1 The first case in a lineup with the right side labeled x 1 has a packet at...

Страница 7: ...ns CASE MODEL INSTRUCTIONS 4ORMC Forks must extend 20 to 24 under the case from either end 6ORMC Forks must extend 26 to 30 under the case from either end 8ORMC Forks must extend 39 to 43 under the ca...

Страница 8: ...not extend beyond the front case bases or they will interfere with installing trim The shims should be oriented to sit under the front and rear bends of each base Tape all shims in place See Figure 7...

Страница 9: ...ration Figure 8 Reveal Merchandiser Base Locations 4ORMC 6ORMC 8ORMC 12ORMC Drawings are top views with bases shown under the case The front of the case is toward the bottom of the page Case length do...

Страница 10: ...k before setting the next case in the lineup Case caulking instructions and caulk are shipped with every case See Figure 10 on page 9 Move the next case into position and bolt it to the first case usi...

Страница 11: ...IS CRITICAL TO FOLLOW THIS PROCEDURE TO ENSURE CASES ARE PROPERLY SEALED SURFACES TO BE CAULKED MUST BE CLEAN DRY FREE OF TAPE ADHESIVE AND FREE OF FROST ABOVE 40 F Note Apply Butyl caulk to only one...

Страница 12: ...aling Wipe away any Butyl caulk that squeezes out of the case joint Butyl caulk and silicone sealant will not mix which affects the adhesion of both See Figure 10 on page 9 1 Apply silicone based seal...

Страница 13: ...to loosen the canopy screws if canopies are not within 3 8 On cases with angled sheet metal canopies the splice is shipped loose Fit it over both canopies and screw into place Hand Rail Splice Some c...

Страница 14: ...se in the center The lateral runs of drain pipe should be installed through the bases See Figure 18 There is no room in front of the base for the drain pipe because the kickplate installs directly to...

Страница 15: ...If a continuous bumper is used only the bumper support and snap track will be installed The continuous bumper may need to be trimmed before snapping it onto the snap track Figure 19 Kickplate Installa...

Страница 16: ...Install Mirror Support into the Shelf Standards Install into second and third slots from the top Figure 22 Shelf Standard Slots for Air Deflector MIRROR HEIGHT SLOT FOR AIR DEFLECTOR 8 Tall 6th Slot f...

Страница 17: ...st it until you hear a click as the brackets engage See Figure 25 Once installed the night curtain can be pulled down See Figure 26 Under Shelf Lights 1 Position the under shelf light on the bottom of...

Страница 18: ...O T C E N N O C E L A M E F 8 3 0 0 4 6 7 6 4 D E V L A V L E E T S S S E L N I A T S 0 0 0 8 1 F E R 7 4 5 S E T O N E V A H O T E R A S T R A P R O T C E N N O C 1 N O I T A M R O F N I T H G I R Y...

Страница 19: ...rack Note Do not place product on the return air grille or past the load limit line Do not exceed shelf load capacity See Figure 34 Do not stand on the case when stocking or adjusting shelves Shelves...

Страница 20: ...ature range wattage and RPM Fan blades should be replaced with OEM parts or have the same fan pitch as the OEM fan blade CAUTION DISCONNECT POWER TO THE CASE BEFORE SERVICING ELECTRICAL COMPONENTS TO...

Страница 21: ...st See Figure 39 for off cycle defrost settings During off cycle defrost refrigerant is stopped either by stopping the compressor or by closing the liquid line solenoid valve and allowing the compress...

Страница 22: ...ter is factory mounted in the center ceiling pocket cover to sense the discharge air stream The second thermometer is shipped loose and should be installed in the warmest product location as required...

Страница 23: ...Y FILE FOR PRINTING DO NOT USE LABEL ART FROM THIS DRAWING WIRE NO FROM TO COLOR 0 STORE OR UPPER GND STUD GRN 7 TB N3 UPPER 32 TB 3 WHT R P O 8 TB N2 UPPER 22 TB 2 WHT BLU 9 TB N1 UPPER 12 TB 1 WHT O...

Страница 24: ...a mild detergent and warm water or a mild sanitizer 6 If the case is equipped with a condensate pan and pump the drain should be blocked before washing coils Water can be removed with a shop vacuum 7...

Страница 25: ...cal Resources page at WWW ZERO ZONE COM or contact the Zero Zone Service Department at 800 247 4496 All specifications subject to change without notice 66 0057 REV F ZERO ZONE INC 800 247 4496 ZERO ZO...

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