background image

 

First Commissioning 

 

22 

 

 

 

 

Fig. 4: 

Positions of the support or threaded rods

 

 
Up to 17 fractions (16 test sieves plus collecting pan with a height of 25 mm), 9 fractions (8 test 
sieves plus collecting pan with a height of 40 mm or 50 mm), or 7 fractions (6 test sieves plus 
collecting pan with a height of 65 mm) can be clamped. 
 

NOTICE

 A high number of test sieves can significantly increase the total weight of the load 

(sieve stack and sample material). Make sure not to exceed the maximum payload of 20 kg. 

 

Different sieve clamping units and lids are available for the test sieves. 
 
The following sieve clamping units are available for test sieves with an outer diameter of 
305 mm (12") and 400 mm: 

 

 

 

 

"standard" 

Ø 305 mm 

"comfort" 

Ø 305 mm 

"standard" 

Ø 400 mm 

"comfort" 

Ø 400 mm 

 
Fig. 5: 

Types of the sieve clamping unit 

 
For test sieves with outer diameters of 100 

– 203 mm smaller clamping lids must be used. For 

further information please contact your supplier or get in touch with Retsch GmbH directly. 

 

5.1  Sieve Clamping Unit "standard" 

 

  Screw one hexagonal nut (

G

) on the lower end of each of the threaded rods (

A

). 

  Screw both threaded rods (

A

) into the designated threaded holes (

SB

) in the sieve plate (

ST

and lock them with the hexagonal nuts (

G

). 

  Firmly tighten the hexagonal nuts (

G

) by means of a 19 mm open-end wrench. 

  Place the desire

sieve stack

 including the sample material centrally on the sieve plate (

ST

). 

  Lay the clamping lid "standard" (

D

) over the threaded rods (

A

) onto the top test sieve. The 

clamping lid "standard" is orientated so that the peripheral edge surrounds the test sieves. 

  Slide the fixing nut (

B

) in an inclined position of 10° down the threaded rod (

A

) onto the 

clamping lid. 

  Align the fixing nuts (

B

) vertically so that the thread engages and tighten the fixing nuts 

hand-tight. 

 

400 mm 

100 

– 203 mm 

Содержание AS 400 control

Страница 1: ...Retsch GmbH 42781 Haan Retsch Allee 1 5 Germany 12 02 2020 Version 0001 Manual Horizontal Sieve Shaker AS 400 control Translation...

Страница 2: ...2 Copyright Copyright by Retsch GmbH Retsch Allee 1 5 42781 Haan Germany...

Страница 3: ...ansport 16 4 3 Temperature Fluctuations and Condensation 16 4 4 Conditions for the Installation Site 17 4 5 Electrical Connection 18 4 6 Type Plate Description 18 4 7 Removing the Transportation Lock...

Страница 4: ...rn for Service and Maintenance 39 11 Cleaning Wear and Maintenance 40 11 1 Cleaning 40 11 1 1 Cleaning of Test Sieves 40 11 1 1 1 Cleaning of Test Sieves with Mesh Sizes 500 m 40 11 1 1 2 Cleaning of...

Страница 5: ...Notes on the manual 5...

Страница 6: ...control manual has been prepared in accordance with the Machinery Directive 2006 42 EC 1 1 Explanation of signs and symbols In this document the following signs and symbols are being used Reference to...

Страница 7: ...of a verbal introduction by a competent person and or using this manual Improper operation can lead to personal injuries The operating company itself is responsible for its safety and that of its staf...

Страница 8: ...rious injuries Source of danger Possible consequences if the danger is ignored Instructions and information on how to avoid the risk Life threatening or serious injuries may result if the Warning sign...

Страница 9: ...d information Disregarding the manual can therefore lead to injuries Read the manual carefully before operating the device CAUTION C3 0015 Risk of injury Improper modifications to the device Improper...

Страница 10: ...ons For safety reasons repairs may only be carried out by Retsch GmbH or an authorised representative or by qualified service technicians In case of repair please inform the Retsch GmbH representative...

Страница 11: ...ctions about the operation and maintenance of the system The user has received the manual has read and taken note of its contents and consequently has all the information required for safe operation a...

Страница 12: ...level and duration can cause impairments or permanent damage to hearing Ensure suitable noise protection measures are taken or wear ear protection Sound parameters The sound parameters are also influ...

Страница 13: ...sample over the sieve mesh fabric as well as the stability of the device NOTICE N3 0024 Location requirements The movement of the sample material causes severe unbalance during operation Due to the m...

Страница 14: ...6165 are listed in the following table Mesh size Max feed grain size according to DIN 66165 Mesh size Max feed grain size according to DIN 66165 22 m 710 m 4 mm 25 mm 45 m 1 mm 8 mm 45 mm 63 m 1 4 mm...

Страница 15: ...not be exceeded The resulting very strong unbalance can otherwise lead to unwanted movements of the device 3 10 Suitable Sieve Diameters Suitable sieve diameters 100 mm 150 mm 200 mm 203 mm 8 305 mm...

Страница 16: ...ICE N6 0014 Complaints Incomplete delivery or transport damage The forwarding agent and Retsch GmbH must be notified immediately in the event of transport damage It is otherwise possible that subseque...

Страница 17: ...ight max 2 000 m above sea level Ambient temperature 5 C 40 C Maximum relative humidity 80 at ambient temperatures 31 C For ambient temperatures UT between 31 C and 40 C the maximum relative humidity...

Страница 18: ...be damaged Connect the device only to a mains supply matching the values on the type plate WARNING When connecting the power cable to the mains supply use an external fuse that complies with the regul...

Страница 19: ...head height Never lift the device above head height Fig 2 Unscrewing the transportation lock Unscrew the screws on either side of the device TS Grasp the device by the lower lateral housing and lift t...

Страница 20: ...requirements The movement of the sample material causes severe unbalance during operation Due to the movement of the sample material the AS 400 control causes very strong unbalance during operation T...

Страница 21: ...tally aligned and stands securely on the installation surface with all four feet Retighten the lock nut KM again Types of the sieve clamping unit The AS 400 control is suitable for test sieves of 100...

Страница 22: ...it For test sieves with outer diameters of 100 203 mm smaller clamping lids must be used For further information please contact your supplier or get in touch with Retsch GmbH directly 5 1 Sieve Clampi...

Страница 23: ...t surface with the green quick clamping lever F1 facing down Place the clamping lid D with the top side plane side face down on the quick clamping units F Place the O ring OR on the cone shaped assemb...

Страница 24: ...uick clamping units with the clamping lid down the support rods E onto the top test sieve When the clamping lid is correctly positioned on the sieve stack press down the green quick clamping levers F1...

Страница 25: ...of the sample can alter during the sieving process Do not use any substances in this device which carry the risk of explosion or fire Observe the material safety data sheets of the sample material Th...

Страница 26: ...material tolls over the sieve mesh fabric by the horizontal circular movement of the sieve bottom Thereby the sample material is subjected to a planar circular movement with a radius of 15 mm in accor...

Страница 27: ...xing nut B B Fixing nut standard Fixes the sieve stack together with the clamping lid D and the threaded rod A D Clamping lid Covers the top test sieve and fixes the sieve stack together with the fixi...

Страница 28: ...ed threaded rod A or support rod E H Operating controls Operation of the device I Mains switch Switches the device on and off disconnects the device from the mains 6 3 2 Back Fig 10 Back view of the d...

Страница 29: ...ange the more test sieves should be used 6 6 Performing a Sieving Determine the empty weights of the test sieves and the collecting pan Place the sieve stack with increasing mesh size on the collectin...

Страница 30: ...s or extends the sieving time between the interval pauses by pressing the or button respectively in the range of 1 to 10 minutes H6 Speed setting Decreases or increases the speed by pressing the or bu...

Страница 31: ...d hold the or button to increased or decreased the speed in fast steps respectively The speed can also be changed during operation by pressing the or button An exceeding or falling below of 300 rpm or...

Страница 32: ...t used setting is displayed Press the or button of the time display H5 to set the desired process time Press and hold the or button to extend or reduce the process time in steps of ten minutes respect...

Страница 33: ...ttings can only be edited in the setting mode The currently selected programme is displayed in the display memory H8 If the display indicates on no programme is selected and the device is in the manua...

Страница 34: ...H1 to exit the display of the operating hours 7 7 2 Software Version Simultaneously press the button H3 and the button of the time display H5 The time display H5 indicates S software and the amplitude...

Страница 35: ...35 A correctly set reminder date is important for the adherence of the calibration intervals Especially when the device is used in quality control and thus must be regularly calibrated in accordance w...

Страница 36: ...ale is connected the corresponding data empty weights of test sieves back weights of loaded test sieves can be transferred directly to EasySieve If no scale is connected the input can also be entered...

Страница 37: ...specific device or programme processes The operation of the device or programme may be interrupted briefly but there is no fault The information notice must be acknowledged by the user to continue th...

Страница 38: ...Notes 38 ES External control by EasySieve The device is controlled by the EasySieve software installed on a PC Close the software to restore the manual control S Display of the software version Press...

Страница 39: ...laration service has been correctly and fully completed Download the return form located in the download section Miscellaneous on the Retsch GmbH homepage http www retsch com downloads miscellaneous W...

Страница 40: ...ng process It is recommended to clean new test sieves before the first use from possible preservative residues with ethanol or isopropanol and to store them in a dry dust free place when unused Before...

Страница 41: ...ration and on the sample material is unavoidable The test sieves should be regularly checked for wear and damage and be replaced if necessary Likewise all existing sealing gaskets should be checked fo...

Страница 42: ...g the Fuses WARNING W7 0014 Risk to life caused by an electric shock Exposed contacts Replacing the fuses without pulling out the mains plug can lead to life threatening injuries caused by an electric...

Страница 43: ...Each test sieve is tested five times and is given a serial number as well as a quality certificate after the final check Fig 15 Test sieves The different versions of the test sieves of Retsch GmbH ar...

Страница 44: ...higher coarse fraction results In order to prevent the formation of agglomerates or dissolve them sieving aids can be used Mechanical sieving aids Mechanical sieving aids cause a destruction of agglo...

Страница 45: ...the business to business area to which this product is classified may no longer be disposed of with municipal or household waste To document this the devices are provided with the disposal label Fig 1...

Страница 46: ...2 EMC 12 Emissions 12 Equivalent continuous sound level 12 Error E00 37 E10 37 E26 37 E45 37 Error messages 37 Evaluation 36 Explanations of the safety instructions 8 External fuse 18 F Feed grain siz...

Страница 47: ...clamping lever green 28 red 28 Quick clamping unit 28 R Range of application of the device 26 Rated power 12 Receptacle volume 13 Reminder date 34 Repair 10 39 41 Repair instructions 10 Required floo...

Страница 48: ...oving 19 unscrewing 19 Type plate 18 28 description 18 U Unbalance 31 recommissioning 32 Unbalance detection automatic 31 Use of the device for the intended purpose 25 V Views of the device 27 Voltage...

Страница 49: ......

Страница 50: ...Copyright Copyright by Retsch GmbH Retsch Allee 1 5 42781 Haan Germany...

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