Cleaning:
Clean machine after each use.
Use protective gloves when cleaning to protect hands from metal splinters.
Do not use air gun as this may cause dust and metal filings to enter vents.
1. Extend cutter rod and disconnect from power source.
2. Wipe or brush away all dust and metal filings. Pay particular attention to lower half of cutter rod.
3. Connect to power source to complete cut cycle.
Oil Level Check:
Check oil before each use. Hydraulic oil is highly flammable; keep away from sparks and naked
flame. In case of ingestion or eye contact, consult a physician immediately.
1. Adjust stopper and make 3-4 cuts, noting exactly the point in which rebar is breaking.
2. Pinch next bit of rebar, stopping just before it breaks. Unplug machine from power source.
3. Turn unit over so oil plug is uppermost (if machine is hot allow to cool down first).
4. Remove oil plug and seal washer (never remove when machine is hot).
5. Check oil is level with bottom of plug hole. If oil is too low, top up with approved ISO VG46 oil.
6. Remove air bubbles - gently tilt cutter lengthways and return to level position. Top up and tilt
cutter in opposite direction. Repeat this process until all air has been extracted.
7. Replace seal washer and oil plug.
8. Connect to power source and completely sever rebar.
Oil Change:
Change oil at least once a year or sooner if it appears dirty.
1. Unplug machine from power source.
2. Turn unit over so oil plug is uppermost (if machine is hot allow to cool down first).
3. Remove oil plug and seal washer (never remove when machine is hot).
4. Turn cutter over and drain oil into a suitable receptacle. When oil ceases to drain, tilt machine
to rear to allow oil trapped in piston housing to drain out. When housing is empty, tilt unit in
the opposite direction to empty the residue in the pump case.
5. Once all oil has been drained from the machine, turn unit over so oil plug is uppermost.
6. Slowly fill the machine with fresh oil and replace seal washer and oil plug.
7. Connect machine to power source and follow procedure for Oil Level Check.
Note:
Dispose of hydraulic oil in accordance with local regulations.
Bolt Tightness:
All bolts should be checked for tightness on a weekly basis or after every 500 cuts (whichever
comes first).
Carbon Brushes:
Inspect carbon brushes on a monthly basis. Worn brushes will result in power loss and cause
irreparable damage to the armature’s commutator. Check brushes immediately if a loss of power
or electrical fault is experienced.
Replacing Carbon Brushes:
1. Unplug machine from power source.
2. Locate the brush caps on both sides near the back of the motor housing (remove rear cover
to access brush caps on some models).
3. Open the brush caps with a screwdriver and remove carbon brushes from the machine.
4. Inspect the carbon brushes and replace where worn or damaged.
5. Reinstall new carbon brushes and brush caps securely.
