Remcor SID350A/35S Скачать руководство пользователя страница 24

21

91626

b.

VOM on RX100,000 scale - no continuity - replace capacitor (open).

E. Overload (TP) 1 & 3 - no continuity - replace TP (open).

F.

Compressor C & shell - continuity replace compressor (grounded motor).

G. Check the continuity of the wires removed and reconnect to the proper terminals.

H. If all of the above tests prove satisfactory and compressor still fails to operate properly, change the

start relay as the new relay will eliminate and faulty electrical characteristics, such as improper pick-up

or drop-out which cannot be determined by the above tests. If the new relay fails to correct the difficul-

ty, the compressor shall be considered to be inoperative because of internal defects and must be re-

placed.

To replace the compressor, the following items are needed: vacuum pump, refrigeration manifold with gauges,

charging cylinder, brazing equipment and various hand tools. The procedure is as follows:

1. Disconnect electrical power to the unit and remove wires from the compressor terminals.

2. Release refrigerant charge from the system.

3. Unbraze discharge (next to service port) and suction lines.

4. remove mounting bolts (4) and hardware from old compressor.

5. Install new compressor following the above steps in reverse order.

6. Evacuate and recharge system to nameplate specifications.

7. Run icemaker and perform the following items:

A. Check that suction/discharge pressures are in the normal operating ranges. Nominal discharge pres-

sure 300 PSIG and suction pressure 17-35 PSIG at 70

°

F ambient air temperature and 50

°

F water

temperature.

B. Check ice production capacity (see ice thickness adjustment section for procedure).

Hot Gas Valve (HGV)

There are three situations to monitor for determining the proper functioning of the HGV. Install suction and dis-

charge pressure gauges on the access ports removing the front, left and right side panels. First, observe the

suction/discharge pressures during the icemaking cycle. the suction pressure (greater than 40 PSIG) range and

a low discharge pressure (less than 115 PSIG) indicate a leaking valve set problem and the HGV must be re-

placed. Secondly, observe the suction pressure during the hot gas portion of the harvest cycle. The minimum

suction pressure is 70 PSIG; pressures less then this indicate the HGV is not operating properly and must be

replaced. The third situation to analyze is the valve coil. If there is voltage but and audible “click”is not heard at

the valve, replace the HGV (defective coil - valve not opening). /The minimum suction pressure would also not

be attained in this third case.

To replace the HGV, the following equipment is needed: vacuum pump, refrigeration manifold with gauges,

charging cylinder, brazing equipment and various hand tools.

The replacement procedure is as follows:

1. Disconnect electrical power to the unit and the leads to the valve.

2. Release the refrigerant charge from the system.

3. Unbraze the line connections at the valve. Remove the nut that attaches the valve to the mounting bracket.

4. Install new valve.

5. Evacuate and recharge system to name plate specifications.

Содержание SID350A/35S

Страница 1: ...D IN U S A REMCOR INC 8 95 Part No 91626 Revised June 1997 Revision B THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment...

Страница 2: ...R FREEZE UP 16 SERVICE PROCEDURES 17 HIGH PRESSURE CONTROL 17 BIN THERMOSTAT 17 CONDENSER AIR COOLED 18 TROUBLESHOOTING GUIDE 23 WARRANTY 37 LIST OF FIGURES FIGURE 1 SID 350 35S 4 FIGURE 2 SID 350 35S...

Страница 3: ...AKER CAPACITIES LBS DAY 2 TABLE 3 CONTROLLER 9 Manufactured Under One or More of the Following Patent Numbers 3 211 336 3 274 792 3 393 839 3 517 860 3 739 842 4 215 803 4 227 377 4 300 3594 346 824 C...

Страница 4: ...t panels are securely fastened ALWAYS keep area around the dispenser clean of ice cubes IMPORTANT INSTALLATION NOTICE An Everpure Model 9320 42 System IV Model DB900 or equal icemaker quality water tr...

Страница 5: ...tion Table 1 Specifications Compressor HP 1 2 Refrigerant R 22 1 lb Pressure Controls Setting High 400 Psig Low 10 Psig Voltage 115 1 60 Amps 16 Amps Circuit Ampacity 20 Amps Fuse Size 20 Amps Ice Sto...

Страница 6: ...code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the Food and Drug Administration Do not install unit on a water softener line It...

Страница 7: ...air flow out 2 Inlet air flow may only be restricted on one side at least one side must be open for proper performance 3 Minimum top clearance must be 11 500 AIR FLO W AIR FLO W 18 188 10 625 3 500 13...

Страница 8: ...flow out 2 Inlet air flow may only be restricted on one side at least one side must be open for proper performance 3 Minimum top clearance must be 11 500 AIR FLO W AIR FLO W 18 188 10 625 3 500 13 500...

Страница 9: ...OPENING NOTE DRAIN COLLECTOR REQUIRES 1 IN BARB BY MPT 1 IN I D PLASTIC TUBING WATER COOLED CONDENSER INLET 3 8 O D COMP FITTING 1 1 4 IN DIA CLEARANCE HOLE BEVERAGE TUBING CUTOUT FOR B MODELS ONLY IC...

Страница 10: ...nit 3 Put the stop rum switch in the run position Observe that the icemaker goes through proper icemaking and harvest cycle If unit malfunctions consult troubleshooting section NOTE Do to meltage loss...

Страница 11: ...OPTIONAL FOR DIET OR ROOT BEER 5 15 PSIG 15 50 PSIG REGULATORS CO 2 TANK SYRUP TANKS S1 S2 S3 S4 1 2 3 4 CW CW 60 100 PSIG DOUBLE CHECK VALVE FILTER CARBONATOR OPTIONAL PRESSURE REGULATOR WATER SUPPL...

Страница 12: ...motor and agitator motors off 2 Water fill valve off 35 570 seconds air cooled 35 510 seconds water cooled X 1 Hot gas solenoid valve closed At the 35 second point in the cycle the host gas solenoid...

Страница 13: ...YCLE TIMER RCT 2 1 CONDENSER FAN AIR COOLED STOP RUN RED BLUE BLUE RED C NO NC C NO NC C NO NC CLEAN RUN F CAP VEND SWITCH GATE SOLENOID AGITATOR MOTOR WATER FILL VALVE HG SOL VALVE AIR PUMP HARVEST M...

Страница 14: ...COMPRESSOR MOTOR START RELAY YEL BLK RED BLUE RED S R C COMPRESSOR START CAP C 2 1 3 S R COMPRESSOR ELECTRIC BOX RED RED RED RED YEL BLUE BLUE COND FAN MOTOR AIR COOLED GATE SOLENOID HARVEST MOTOR RE...

Страница 15: ...DRAIN CITY WATER PRESSURE REGULATING VALVE WATER COOLED MODELS FILTER DRIER B A CONDENSER FAN LOW PRESSURE SERVICE PORT CONDENSER AIR COOLED MODELS COMPRESSOR HOT GAS SOLENOID VALVE HIGH PRESSURE CON...

Страница 16: ...front panel and right side access panel 2 Put toe stop run switch in the stop position at the end of the harvest cycle An alternate method would be to stop the unit during the icemaking cycle and allo...

Страница 17: ...per and wash and rinse it thoroughly 3 Wash down all inside surfaces of the ice storage area including the top cover with a mild detergent solution and rinse thoroughly to remove all traces of deterge...

Страница 18: ...syrup C Disconnect the cleaning tank and hook up the sanitizing tank to the syrup line and CO2 system D Energize the beverage faucet until the chlorine sanitizing solution is dispensed through the fau...

Страница 19: ...harvested should be 1 9 to 2 1 pounds A Put the stop run switch in the stop position if the unit is in the icemaking cycle stop the unit at the end of the harvest cycle 3 If ice weight is not in the...

Страница 20: ...is located on the top of the control Bin Thermostat 1 The bin thermostat is located in the upper right rear corner of the unit under the cabinet flange 2 To adjust the thermostat remove the top plasti...

Страница 21: ...the discharge and suction of the air pump 7 Remove the pins from behind the front cabinet flanges at the sink 8 Remove sink 9 Remove bracket mounting evaporator assembly to the cabinet 10 Loosen two 2...

Страница 22: ...ressor electric box Remove the four 4 mounting screws securing the fan motor bracket to the con densing unit assembly base Remove the complete motor bracket fan blade assembly from the unit for ease o...

Страница 23: ...e installation of the fill valve Compressor The compressor can exhibit basically two types of malfunctions It will run but the refrigeration system produces little or no ice In this case check the suc...

Страница 24: ...s sure 300 PSIG and suction pressure 17 35 PSIG at 70 F ambient air temperature and 50 F water temperature B Check ice production capacity see ice thickness adjustment section for procedure Hot Gas Va...

Страница 25: ...er 4 After completion of the hot gas cycle check for voltage at the NC terminals if the RCT and neutral If there is no voltage at either or both of these terminals the timer is defective 5 If voltage...

Страница 26: ...iate answer to each question 2 Dot not skip any section unless instructed to do so You might miss the solution to your problem 3 Evaluate the possible problem causes in the sequence in which they are...

Страница 27: ...TO 1 IS ICEMAKER O K ICEMAKER ABNORMAL DISPENSER AND BEVERAGE WORK NORMALLY GO TO 2 GO TO 1 IS DISPENSER O K DOES NOT DISPENSE ICEMAKER WORKS O K GO TO 3 YES YES NO NO NO YES NO PROBLEM WITH BEVERAGE...

Страница 28: ...CIRCUIT IN WIRING INSIDE UNIT 2 CHECK COMPONENTS FOR SHORT CIRCUIT OR GROUNDED WIRING YES REPLACE WITH CORRECT SIZE DEVICE NO IS LINE VOLTAGE HIGH OR LOW NO YES LOW HIGH IS OTHER EQUIP ON SAME CIRCUIT...

Страница 29: ...AIR RECIRCULATING TO AIR CONDENSER ELIMINATE BY BAFFLING 3 CHECK FOR DIRTY AIR COOLED CONDENSER 4 CHECK CONDENSER FAN MOTOR 5 CHECK FOR REFRIGERANT OVER CHARGE WATER COOLED UNITS 1 CHECK EATER SUPPLY...

Страница 30: ...VOLTAGE CHECK VOLTAGE PROBLEMS IN 1 NO IS THERMAL PROTECTOR OPEN IS COMPRESSOR BODY COLD 1 CHECK FOR LOOSE OR BROKEN WIRING CONNECTION IN COMPRESSOR POWER CIRCUIT 2 CHECK STARTING RELAY 3 CHECK CAPACI...

Страница 31: ...OLD IS HOT GAS SOLENOID ENERGIZED 1 CHECK FOR REFRIGERANT UNDER CHARGE 2 CHECK HOT GAS SOLENOID FOR LEAKING SEAT 3 GO TO 2 A CHECK HOT GAS VALVE CIRCUIT IS WATER LEVEL NORMAL CHECK WATER PROBLEM IN 2...

Страница 32: ...IZE YES YES YES DOES HARVEST MOTOR OPERATE DOES ICE HARVEST NORMALLY YES YES YES 1 ARRANGE TO MAINTAIN MINIMUM 60 F AMBIENT 2 CONTACT REMCOR REGARDING SPECIAL APPLICATION CHECK VOLTAGE ITEMS IN 1 1 CH...

Страница 33: ...S WATER TEMP HIGH IS AMBIENT TEMP HIGH IS ICE THIN CHECK WATER ITEMS IN 2 A NORMAL EFFECT INSTALL PRE COOLER TO INCREASE CAPACITY NORMAL EFFECT ARRANGE FOR LOWER AMBIENT AIR TEMP IF POSSIBLE GO TO 2 C...

Страница 34: ...QUALITY IS ICE CLOUDY IS ICE SOFT 1 CHECK AIR PUMP 2 CHECK ADJUSTMENT OF TIMER WATER DUMP 3 CHECK WATER FILTER 4 INCREASE WATER DUMP BY ADJUSTING TIMER 5 INSTALL ADDITIONAL WATER TREATMENT DEVICES FOR...

Страница 35: ...TOO HIGH 1 CHECK FOR BLOWN SOLENOID FUSE IN ELECTRIC BOX IF FUSE IS BLOWN CHECK FOR STUCK GATE MECHANISM BURNED OUT SOLENOID OR LOW VOLTAGE 2 CHECK VEND SWITCH 3 CHECK FOR LOOSE OR BROKEN WIRE CONNECT...

Страница 36: ...ONS FROM 24 V TRANSFORMER 4 CHECK 24 V TRANSFORMER 1 CHECK REMOTE COOLING SYSTEM B MODELS 2 CHECK FOR ICE ON COLD PLATE BC MODELS 1 CHECK CO2 PRESSURE 2 CHECK CARBONATOR 1 CHECK WATER SUPPLY PRESSURE...

Страница 37: ...ow Pressure Control 12 60501 60501 High Pressure Control 13 51485 51485 Evaporator Shell Foamed 14 50481 50481 Gasket 15 51163 51163 Gasket Shaft Sea 16 51422 51422 Gasket Evaporator 17 32777 32777 Co...

Страница 38: ...70 Merchandiser Assy 11 32838 Dispenser Switch Actuator 12 21517 Agitator 13 31093 Solenoid Assy 14 52005 Cover Top 15 31106 Agitator Motor 16 27880 Panel Access RS 17 31620 Starter Fluorescent Light...

Страница 39: ...Assembly 7 70423 1 Cotter Pin 8 10080 1 Gate Lift Rod 9 10081 1 Gate Lift Rod Bushing 10 50754 1 Gate Arm Bearing 11 21492 1 Gate Lift Arm 12 70043 1 Flatwasher 13 70422 1 Spring 14 70263 1 1 4 20 x...

Страница 40: ...29 ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 3...

Страница 41: ...CORPORATE HEADQUARTERS Remcor Incorporated 500 Regency Drive Glendale Heights IL 60139 708 980 6900...

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