background image

Air Handling units AeroMaster XP

19

Table 5 

– Belt tensioning forces

*The force needed to deflect the belt to achieve 16 mm belt slack at a distance be-
tween pulley axes of A = 1000 mm.

Belt  

profile

Small pulley  

diameter

Recommended force 

to deflect the belt [N]*

Figure 25 

– Taper Lock® collet

Assembly

Disassembly

Before collet and pulley assembly, carefully clean 
the inner collet opening and taper surface.

Insert the collet into the pulley hub so that the 
threaded openings will check with the openings 
without thread. 

Tighten the fixing screws by hand.

Carefully clean the shaft, and place the pulley in the 
required position. Tighten the fixing screws alter-
nately with the prescribed tightening torque.

Loosen the fixing screws, and insert one or two of 
them as force-off screws (according to the collet 
size) into the withdrawal openings. Knock slightly 
on the pulley. Keep tightening the force-off screws 
until the collet is released from the pulley. 

Operating Checks and Service Regulations

Table 6 

– Taper-Lock collet tightening torques

1008

1108

1210

1610

1615

2012

2517

3020

3030

Taper-Lock

3525

3535

4030

4040

4535

4545

5040

5050

5,6

5,6

20

20

20

30

50

90

90

Utahovací moment (Nm)

115

115

170

170

190

190

270

270

Tightening torque (Nm)

Figure 24 

– Pulley alignment

Table 7 – Pulley alignment tolerances

wrong

Parallel

Angular

correct

Misalignment type

M

ax. Misalignment range

Angular

0,25°

Parallel

1 % (0,25°)

Chart 1 

– 

Belt slack „S“ and pulley axes distance „A“relation

F

 

 

 

 

 

 

 

Check pulley alignment

After replacing and tensioning the belts or pulleys, it is necessary to 
check the alignment of the pulleys (use a metal ruler or other suitable 
alignment measuring equipment, see figure 24). Specifications of limit 
values are included in table 7.

The following applies:

Parallel: 

Maximum misalignment of parallel planes: 0.01 x axis distance (i.e., max. 
10 mm at axis distance of 1 m)

Angular: 

Misalignment of the pulley from the plane: 0.25° for each meter of 
distance (i.e., max. 0.5° at axis distance of 2 m)

The pulleys are equipped with Taper-Lock collets which enable their 
alignment (see figure # 25). The torque values for the set screws on the 
clamping hubs are included in table 6. 

Содержание AERO MASTER XP 04

Страница 1: ...Air Handling Units AERO MASTERXP 05 2018 INSTALLATION AND OPERATING INSTRUCTIONS...

Страница 2: ...rential waste disposal We recommend metal parts be scrapped and other parts be disposed of in accordance with separated waste regulations Further information can be found in the AeroMaster Catalogue a...

Страница 3: ...inner hexagon bit size 7 BN 31522 length 75 mm to assemble and disassemble the panels Panels which are expected to enable occasional service access to the internal built in assemblies are provided wit...

Страница 4: ...a fork lift truck or a crane If lifted by a crane spacer bars must be inserted between the lifting wires to protect the unit from being damaged If the unit section without a base frame is handled for...

Страница 5: ...Size RHE Width D Length C XP 04 770 876 310 970 1086 310 XP 06 1070 1128 310 1320 1380 310 XP 10 1320 1380 310 1470 1360 310 1670 1560 310 XP 13 XP 17 1470 1360 310 1670 1560 310 1820 1710 310 XP 22...

Страница 6: ...vertical position Any tilting may damage the rotor s evenness If the section dimensions exceed the height of the truck it is necessary to cover it with an additional tarpaulin All undivided rotary hea...

Страница 7: ...is completed using corner irons secured with M10x25 screws see figure 10 Using the XPSSSxxDR connecting kit Each section connection is fitted with connecting nodes with a labyrinth system which sets t...

Страница 8: ...ng Other designs of covering roofs can be delivered upon agreement with the manufacturer Material needed for the covering roof installation Sealant included in the delivery Roof screws 6 5 x 18 includ...

Страница 9: ...r s rotor If this is not enabled by the air handling unit assembly arrangement the air handling assembly must be designed so that the heat exchange can be pushed out from the air handling assembly Att...

Страница 10: ...ion Air flow direction cooler right hand version Air flow direction cooler right hand version Inlet Outlet Inlet Table 2 dimensions of water heat exchangers Dimensional series Connection of VO 1 4 row...

Страница 11: ...ng valve 3 Inlet outlet valve 4 Safety valve 5 Expansion tank 6 Pressure gauge 1 2 1 2 1 2 1 2 Air flow direction cooler right hand version Air flow direction cooler right hand version Series Number o...

Страница 12: ...The thermo contacts must be connected as shown in the wiring diagram The service switch delivered as an optional accessory separately is not installed on the unit The service switch connection must b...

Страница 13: ...y converter data settings have been set by the manufacturer U1 U2 PE svorky nap jen jednof zov ho motoru 1f 230V 50Hz K1 K2 thermistor clamps PE N L power supply clamps of the single phase motor 1f 23...

Страница 14: ...verter data settings have been set by the manufacturer Frequency converter power supply controlled by the three phase frequency inverter except Danfoss FC051 frequency inverter IP21 up to 0 75 kW Modb...

Страница 15: ...heater XPNE P 90 126 kW U1 V1 W1 PE N clamps of power supply for first section of electric heater 3f 400V 50Hz U2 V2 W2 PE N clamps of power supply for second section of electric heater 3f 400V 50Hz...

Страница 16: ...ed Check whether all M C components are installed and connected Electric Wiring Check the proper wiring of all individual electrical components of the air handling unit according to the corresponding...

Страница 17: ...r operating staff qualifications and training a nomenclature list of personnel authorized to operate the air handling device Detailed emergency and accident instructions to be followed by the operatin...

Страница 18: ...10 parts dishwashing liquid 45 parts Isopropanol 45 parts water pH 5 9 Do not use cleaners containing active chlorine Steam cleaning equipment max 50 C When high pressure cleaning equipment is used t...

Страница 19: ...vice Regulations Table 6 Taper Lock collet tightening torques 1008 1108 1210 1610 1615 2012 2517 3020 3030 Taper Lock 3525 3535 4030 4040 4535 4545 5040 5050 5 6 5 6 20 20 20 30 50 90 90 Utahovac mome...

Страница 20: ...influence on the fan operation Estimated mechanical service life of bearings installed in the ADH RDH Nicotra fans is 40000 hours providing the fans were selected considering their operating limits th...

Страница 21: ...and damage the copper pipes Figure 28 Filter insert releasing Table 7 Bag compact and paper board filters dimensions mm and number G3 G4 filters M5 F7 F8 F9 filters Replacement bag filter kit 535x495...

Страница 22: ...lamping bars Figure 30 Old textile removal Figure 31 New textile insertion Figure 32 Interlacing and stretching Figure 33 Installation finishing Figure 34 Proper installation check 22 Insert air filte...

Страница 23: ...et A special 40 nozzle for sensitive surfaces must be used Maximum allowed water pressure is 100 bars When cleaning avoid any mechanical or chemical damage to the plate heat exchanger Checking the Rot...

Страница 24: ...c engine transmission and lubricating oils 16 02 06 metal and aluminium parts insulating material other items from disabled devices 15 02 03 filtering materials 16 02 15 electrical parts dangerous ite...

Страница 25: ...electrical parts mineral wool etc It is advisable to hire a provider specialized in the waste disposal of these materials Basic Data SN EN 60439 1 Classification One chamber covered case equipped with...

Страница 26: ...tection of built in devices min IP20 Protection of the XPRJ and XPRF sections against dangerous contact of live parts is ensured by a removable cover guard which is accessible after opening the servic...

Страница 27: ...n depending on the XP unit size All interconnections of the distribution board and installed ele ments must be made using intact double insulated cables which must be properly dimensioned for the give...

Страница 28: ...ies Lead the main power supply cable harness dimensioned for the total input current of the air handling unit to the main switch terminal box on the section panel Check the completed wiring Check the...

Страница 29: ...e This section can be delivered for indoor as well as for outdoor use The burner and triple safety thermostat of the outdoor version are protected by covers A burner operated in an outdoor environment...

Страница 30: ...Up The gas heater is a special gas device which is characterized by a special activation procedure commissioning After completing the air handling unit installation it is necessary to place a separat...

Страница 31: ...n of the heat exchanger block The heat plate heat exchanger section is delivered without the plate exchanger bypass damper or bypass sheets installed Bypass sheets Sealing Plate exchanger Bypass dampe...

Страница 32: ...ces and connecting frames see figures 4 5 6 Fix bypass sheets into the space between top panels and ex changer use 4 8 x 16 self tapping screws see figure 1 Seal with silicone sealant Slide the drop e...

Страница 33: ...air flow oppose each other The flushing chamber is always situated on the inlet air side behind the heat exchanger If ordered and for an additional charge the heat exchanger can be fitted in the fact...

Страница 34: ...0 VD 50Hz connection with the supplied frequency inverter 3 230 VY 50Hz Commissioning Before the first start up perform the following checks the rotor and exchanger s frame alignment Check the rotor f...

Страница 35: ...er capacity through the heat exchanger is stopped too So heat exchanger antifreeze protection can be resolved as follows By rotor speed control using a step less controlled frequency inverter and a te...

Страница 36: ...Rotor Centring This procedure summarizes the minimum requirements for the heat exchanger rotor centring The following conditions must be met The heat exchanger rotor is axially attached to the frame...

Страница 37: ...anger Section tightening belt Figure 9 Supporting the rotor using a tightening belt Run the tightening belt under the heat exchanger rotor and attach it to both frame braces Pulling the belt shorten i...

Страница 38: ...2 m pallet On customer request we can deliver suitable pallets for section platforms larger than 0 8 1 2 m or the customer can make his own pallets of suitable dimensions himself 1 b A section withou...

Страница 39: ...e reason the fixed feet of some sections or transport blocks may also be disassembled in the factory The customer will install the adjustable or fixed feet himself Recommended Installation Procedure T...

Страница 40: ...side panels of size 1000 mm or more Figure 1 Overall view of mountet transport brace Step 1 Remove the screws and washers Figure 2 deassembly of screws and washers Step2 Remove the brace Cover the ri...

Страница 41: ...XPSSSxxDR internal When ordering this set it is necessary to specify its type XPSSSxxDR xx specifies size of XP product and number of conections e g XPSSS06DR 2 pcs The connecting set is installed on...

Страница 42: ...re is reduced or lost because of belt breakage or motor failure overheating thermo contact opening during the backup mode the air handling unit will be switched to STOP mode which will be signalled ac...

Страница 43: ...0 300 400 800 770 XP 10 875 1650 280 1820 2100 3400 150 300 400 960 1040 DUCT CONNECTION DIMENSIONS P1 P2 P3 P4 Large opening Narrowed opening Auxiliary chamber Internal damper mm XP 04 500 450 350 45...

Страница 44: ...damper with actuator Bypass damper with actuator Mixing damper only swimming pool version Heat recovery block of the plate heat exchanger Water heater 1R to 4R with antifreeze protection Cooler Water...

Страница 45: ...verter Damper actuator SR Damper actuator SR Pressure di erence sensor Damper actuator SR Pressure di erence sensor Damper actuator Delivery to the site The unit can be dispatched disassembled into in...

Страница 46: ...of filter inserts Figure 3 Replacement of filter inserts DIMENSIONS AND NUMBERS OF FILTER INSERTS Filter size Filtration class Filter dimensions Numbers of filtration inserts Kit designation XP 04 G4...

Страница 47: ...connecting frame The connecting frame is always equipped with though holes on one side while the holes on the other side are fitted with riveted nuts All the screws are accessible from inside the unit...

Страница 48: ...bly for XP 04 XP 06 and XP10 Figure 5 Removal of filter insert equipped with a solid frame XP04 XP10 1 1 2 2 2 2 3 3 Filter assembly for XP 13 XP 17 XP 22 and XP 28 XP 13 to XP 28 filter assemblies ca...

Страница 49: ...n from REMAK a s Zubersk 2601 Ro nov pod Radho t m Czech Republic These Installation and Operating Instructions are the sole property of REMAK a s The up to date version of this document is available...

Страница 50: ...REMAK a s Zubersk 2601 756 61 Ro nov pod Radho t m tel 420 571 877 778 fax 420 571 877 777 email remak remak eu internet www remak eu 55R08070428...

Отзывы: