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The following information is based on REID 
Lifting’s recommendations and does not remove 
the responsibility of the user to comply with the 
relevant regulations and standards that are valid 
in the respective countries and regions where the 
system is being used. 

Regular Inspections

To ensure that the product’s frame remains in 
safe working order it must be inspected regularly 
by a competent person. We recommend 
inspections every 6 months for personnel lifting 
and every 12 months for goods only, unless 
adverse working conditions or profile of use 
dictate shorter periods. The components of the 
system frame need to be checked for damage, 
wear, corrosion or other irregularities. It may be 
necessary to disassemble the system frame in 
order to do this. Particular attention should be 
paid to checking the profiles for denting, making 
sure there is no wear or elongation on the bolt 
holes and ensuring that the trolley moves freely 
along the beam.

Any necessary repairs should only be carried 
out by an approved specialist workshop using 
original spare parts. It is recommended that once 
inspected or repaired, the device is marked with 
the date of the next inspection. 

Inspections are instigated by the user. If detailed 
information is required on inspection and test 
criteria, please refer to your supplier’s technical 
department. The equipment Inspection Record 
is on page 27. 

If using the product in explosive atmospheres, 
see additional section titled ATEX.

Maintenance & Repair

In order to ensure correct operation, the 
conditions for inspection and maintenance must 
be complied with. If any defects are found, stop 
using the product immediately. 

No alterations or additions to the equipment 
should be made without the written consent of 
the manufacturer. Any repair must be carried 
out in accordance with the manufacturer’s 
procedures. 

It is recommended to maintain the equipment in 
a clean and dry manner. Cleaning is suggested 
using a sponge or cloth with warm, soapy water, 
rinsing and allowing to dry.

Storage & Transportation

When transporting the components, take note of 
all the manual handling considerations. 

Do not throw the product down or stack any 
items on top of it. 

Always place carefully and security on the 
ground to avoid damaging the equipment.

Inspection & Maintenance 

Содержание PGAS00500I

Страница 1: ...REIDLIFTING COM Assembly Operation Guide PORTAGANTRY 500 3000...

Страница 2: ...Inspection Maintenance 8 Regular Inspections Maintenance Repair Storage Transportation ATEX 9 ATEX Classification Zone 2 Classification Zone 1 Spark Formation Static Electricity Inspection Maintenanc...

Страница 3: ...tion and cleaning Maintenance inspection and repair Transportation It is the responsibility of the end user to adhere to the Health Safety and accident prevention standards and legislation valid in th...

Страница 4: ...actor The maximum capacity permitted by the personnel winch accessory used in conjunction with this product also needs to be considered Temperature Range This product can be operated in ambient dry te...

Страница 5: ...he beam until you have checked that it has been attached correctly Don t allow the load to hit the system frame When winching only use one winch with each sheave and make sure they never cross paths w...

Страница 6: ...nel combined lifting fall arrest or when being used as a fall arrest system in sub zero and wet conditions contact the supplier as capacities may be reduced Only one person should be attached to each...

Страница 7: ...product Where required by regulation each installation must be approved by a qualified person Warning When using for fall protection only use one lifeline with each trolley sheave and make sure they n...

Страница 8: ...original spare parts It is recommended that once inspected or repaired the device is marked with the date of the next inspection Inspections are instigated by the user If detailed information is requi...

Страница 9: ...s mixtures are unlikely to occur or if they do occur are likely to do so only infrequently and for a short period only The product will have the following identification on the serial label As Standar...

Страница 10: ...rollers stainless steel fasteners and therefore does not need to be earthed However the effectiveness of the conductivity during operation can be affected by a dirty tread or other environmental influ...

Страница 11: ...11 PORTAGANTRY 500 3000 Notes...

Страница 12: ...dle Strut Trolley Beam Adjustable Upright Trap Plate Leg Lockable Castors Leg Brace The PORTA GANTRY and its constituent components are described in the image below Appropriate PPE should be worn Glov...

Страница 13: ...et and should include 2 x A Frames 1 Trolley Beam sometimes shipped separately Gantry Tool Set supplied as an option Ratchet handle 1 2 sq drive 24mm socket 24mm combination spanner 14mm long series a...

Страница 14: ...the bolt positions 1 2 for the cheek plates Lay the two A Frames a beam length apart on a flat surface in line with each other with the castor wheels outward and brakes on Lay the beam on the A Frame...

Страница 15: ...to overtighten At this stage it is useful to attach the lifting device to the trolley in order to avoid having to lift and attach when gantry is fully erect This avoids a working at height problem wh...

Страница 16: ...fted from the center of the beam Beam height adjustment bolts 2 bolts on each upright Tighten all bolts to 27 Nm 20 ft lbs or until spring washers are fully depressed Assembly Instructions Insert and...

Страница 17: ...17 PORTAGANTRY 500 3000 Variants Options...

Страница 18: ...jack legs in the parked position as shown in figure 1 Position the gantry for the lift before setting the height with the jack Before lifting ensure all jacks are in the correct lifting position and a...

Страница 19: ...upper bolt and nut washer assembly Ease tensioned strap aside re insert lower bolt and secure Repeat steps 2 8 on the second A Frame ensuring that the gantry uprights are vertical and the beam is hor...

Страница 20: ...Dimensions A F C H G D B E Beam length Beam adjustment Clear operating span Height to lifting eye Height increment Height to top of beam Width Height to top of roller PORTAGANTRY A E B F C G H D...

Страница 21: ...o assist with this activity a Geared Wheel or Ratchet system is provided for the larger gantries manual on smaller frames Standard Beam Length A mm Clear Operating Span C A 920 mm 2500 3000 3920 4570...

Страница 22: ...4930 3730 2234 77 82 200 PGAS00500TC3 5027 6 x 200 3827 5347 5430 4230 2557 82 82 200 PGAS00500TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200 PGAS00500TC1 5829 9 x 200 4029 6149 6231 4431 2733 9...

Страница 23: ...347 5430 4230 2557 82 82 200 PGAS02000TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200 PGAS02000TC1 5829 9 x 200 4029 6149 6231 4431 2733 90 82 200 WLL kg 3000 PGAS05000S 2410 5 x 150 1660 2730 281...

Страница 24: ...ealth and safety practices within the company ISO 9001 2015 Specifies requirements for a quality management system for any organization that needs to demonstrate its ability to consistently provide pr...

Страница 25: ...n EU 2016 425 The Queen s Award for Enterprise REID Lifting has been awarded this prestigious award on four occasions for design development and sale of lightweight portable and safe lifting solutions...

Страница 26: ...2 3 2 8 Product labelling The following labels must be present on the product and must be legible 1 2 3 4 5 6 7 8 6 4 Dependant on the product purchased Ratchet varients will be labelled with label 8...

Страница 27: ...mber The goods capacity WLL of the device The year of manufacture The standards to which the device is approved The ATEX rating of the product if applicable CE Marking Minimum braking load MBL Periodi...

Страница 28: ...nquiries reidlifting com www reidlifting com Printed using environment friendly processes and materials All information herein is copyright protected by REID Lifting Ltd All company and product names...

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