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Regency

PG36D Gas Log Fireplace

INSTALLATION

Conversion Kit For NG To LPG Model #516-969

THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION!!

Burner Oriﬁ ce

Conversion Kit 516-969 Contains:

Qty. Part #  Description
1  904-390  Burner Oriﬁ ce #52
1 908-528  Red "LPG" label
2  908-255  Label "Converted to LPG"
1 918-334  Instruction Sheet
1 910-920  LPG Pilot Oriﬁ ce

Shut off the gas supply and unplug the power

cord.

Carefully remove the glass, logs and lava

rock.

Remove

burner.

Remove burner oriﬁ ce with a 1/2" wrench

and discard. Use a wrench to hold on to the
elbow behind the oriﬁ ce.

Reinstall new burner oriﬁ ce LPG stamped

#52 and tighten.

16)

Stick the conversion label "This unit has

been converted to LPG" over top of the serial
number decal.

17)

Replace the yellow "NG" label with the red

"LPG" label.

18)

Disconnect the 6 pin Molex connector and

carefully pull out the control box.

NOTE: The control box is held in place with
velcro.

Control Box

Cover

Antenna

19)

Remove the control box cover by undoing the

3 screws. Maneuver through antenna.

Jumper Location

Jumper

Remove the rear log burner tray.

Remove the 2 screws which secure the

pilot.

Rear Log Burner Tray

Lift the pilot assembly and remove the pilot

tube from the pilot holder using a 11mm
wrench.

Remove the NG pilot oriﬁ ce and replace it

with the LPG oriﬁ ce.

Pilot

Assembly

Pilot

Oriﬁ ce

Pilot

Extrusion

Tube

Pilot Tube

13)

Adjust the burner aeration setting to fully

open and replace the burner.

14)

Open the bottom louvre.

15)

Remove the front cover by undoing the 2

screws.

Front Cover

6-pin Molex

Connector

20)

Remove the jumper using a plier.

10)

Install the pilot tube to the pilot assembly.

11)

Place the pilot assembly over the pilot

extrusion tube and secure it with 2
screws.

Содержание PG36D-LPG

Страница 1: ... cause injury or property damage Refer to this manual For assistanceoradditionalinformationconsult an authorised installer service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other ﬂammablevapoursandliquidsinthevicinity of this or any other appliance Installation and service must be performed by an authorised installer service agency or the gas supplier PG36D Gas Log...

Страница 2: ...he warmth and charm of a wood ﬁreplace at the ﬂick of a switch The model PG36D has been approved by the Australian Gas Association for both safety and efﬁciency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fi...

Страница 3: ...st 5 Clearances 6 Locating Your Gas ﬁreplace 6 Manufactured Mobile Home Additional Requirements 6 Combustible Mantels 7 Mantel Leg Clearances 8 Framing And Finishing 8 Unit Assembly Prior To Installation 9 Flueing Introduction 9 Exterior Flue Termination Locations 10 Flueing 11 Simpson Dura vent Flueing 12 Simpson Dura vent Flueing Components List 12 Flueing Arrangements Horizontal Terminations 13...

Страница 4: ...e printed a copy of the contents here for your review Australia Only Thelabelislocatedonthefrontinsidebaseofthe unit visible when the bottom louvre is open DATA BADGE NOTE Regency units are constantly being improved Check the label on the unit and if there is a difference the label on the unit is the correct one ...

Страница 5: ...A FIREPLACE INSERT DO NOT CONNECT TO MASONARY FLUE 4 This appliance must be connected to the speciﬁed ﬂue and termination cap to the outside of the building envelope Never ﬂue to another room or inside a building Make sure that the ﬂue is ﬁtted as per Flueing instructions 5 Inspect the ﬂueing system annually for blockage and any signs of deterioration 6 Flueing terminals shall not be recessed into...

Страница 6: ...o be installed on carpeting combustible linoleum tile or other combustible material other than wood ﬂooring the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance 4 The PG36D Co Axial Flue Gas Fireplace can be installed in a recessed position or framed out into the room as in A B C D See Diagram 1 MANUFACTURED MOBILE HOME ADDITIONAL REQUIREMENT...

Страница 7: ... drawings are to scale at 1 6 one inch 6 inches Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mantel and the facing is heat resistant or the paint may discolour Note A non combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non combustible board Diagram 1 Diagram 2 Dia...

Страница 8: ...for Simpson Dura Vent 6 Use steel studs for framing where the 1 1 2 38mm clearance from the ﬂue to combustiblematerialcannotbemaintained e g front top header Diagram 2 MANTEL LEG CLEARANCES Combustible mantel leg clearances as per diagram below FRAMING AND FINISHING 1 Determine the total thickness of facing material e g drywall plus ceramic tiles to allow the ﬁnished surface to be ﬂush with the fr...

Страница 9: ...gStripscan be mounted in 3 different positions depending on the thickness of the facing material Screw Facing Material Position Depth A 1 2 13mm B 7 8 22mm C 1 1 4 32mm For C screw position the top facing support is reversed 1 Mount Top Facing Support using the 3 supplied screws into the three pre punched screw holes on the top front of the unit Use hole positions A B or C depending on your facing...

Страница 10: ...al air inlet or any other opening into a building with the exception of sub ﬂoor ventilation see also Note I Appliances up to 150 MJ h input 500 Appliances over 150 MJ h input 1500 k Vertically below an openable window door or non mechanical air inlet or any other opening into a building with the exception of sub ﬂoor ventilation see also Note I see table below NOTES I For mechanical air inlets in...

Страница 11: ...d screws 8 9 screws 8 x 1 1 2 Drill Point Stainless Steel 4 If longer runs are needed the Regency Direct Vent system Flex 946 516 includes allthepartsneededtoinstallthePG36Dwith a maximum 3 0m run 1 175mm dia ﬂexible liner 3 0m length 2 100mm dia ﬂexible liner 3 0m length 3 spring spacers 7 4 thimble 2 5 AstroCap termination cap 1 6 screws 12 7 tube of Mill Pac 1 8 plated screws 8 9 screws 8 x 1 1...

Страница 12: ... Elbow Galv 945B 45O Elbow Black 945G 45O Elbow Swivel Galv 945BG 45O Elbow Swivel Black 990 90O Elbow Galv 990B 90O Elbow Black 990G 90O Elbow Swivel Galv 990BG 90O Elbow Swivel Black 991 High Wind Termination Cap Vertical 980 Vertical Termination Cap 984 Horizontal Square Termination Cap 985 Horiz Square High Wind Termination Cap 982 Snorkel 14 Rise Termination Cap 981 Snorkel 36 Rise Terminatio...

Страница 13: ...0 994 when using Simpson Dura Vent pipe Simpson Dura Vent 4 102mm inner diameter 6 5 8 168mm outer diameter Regency Flex Vent 4 102mm inner diameter 6 7 8 175mm outer diameter Maintain clearances to combustibles as listed in section Clearances Horizontal ﬂue must be supported every 3 feet 0 9 meters Firestops are required at each ﬂoor level and whenever passing through a wall Aﬂueguardshouldbeused...

Страница 14: ... ft 0 6m 4 Determine the permitted range of horizontal termination arrangements by using chart in section Simpson Dura vent Flueing and deducting 3 ft 0 9m from the maximum horizontal distance for the second 90o elbow Simpson Dura Vent 4 inner diameter 6 5 8 outer diameter Maintain clearances to combustibles as listed in section Clearances Horizontal ﬂue must be supported every 3 feet 0 9 meters F...

Страница 15: ...sing Simpson Dura Vent pipe Part 510 994 The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations using two 90o elbow with Simpson Dura Vent ﬂue systems for Propane and Natural Gas 0 5 0 5 0 1 5 1 5 2 5 2 5 1 2 3 Ver t i cal H ei ght M et er s M i ni m um 2 59m M i n 1029m m M axi m um 8 23m Hor i zont al M et er s M i n 310m m M ax 3...

Страница 16: ...he diagram 3 shows all allowable combinations of straight vertical and offset to vertical terminations with Simpson Dura Vent Co Axial Flue GS ﬂue systems for LPG and NG Maximum two 45o elbows allowed Flue must be supported at offsets Firestops are required at each ﬂoor level and whenever passing through a wall Maintain clearances to combustibles as listed in section Clearances Diagram 3 INSTALLAT...

Страница 17: ...pes and ﬁttings by orienting the four pipe indentations so they match and slide in to the four entry slots on the male ends Diagram1 Pushthepipesections completely together then twist lock one section clockwise approximately one quarter turn until the two sections are fully locked The female locking lugs will not be visible from the outside on the Black Pipe or ﬁttings They may be located by exami...

Страница 18: ...bob from the roof to the hole previouslydrilled in the ceiling and mark the s p o t w h e r e the flue will penetrate the roof Determine if ceiling joists roof rafters or other framing 3 A Firestop spacer must be installed in the ﬂoor or ceiling of every level To install the Firestop spacer in a ﬂat ceiling or wall cut a 10 inch square hole Frame the hole as shown in Diagram 3 and install the ﬁres...

Страница 19: ... the yellow NG label with the red LPG label 18 Disconnect the 6 pin Molex connector and carefully pull out the control box NOTE The control box is held in place with velcro Control Box Cover Antenna 19 Removethecontrol boxcover by undoingthe 3 screws Maneuver through antenna Jumper Location Jumper 6 Remove the rear log burner tray 7 Remove the 2 screws which secure the pilot Rear Log Burner Tray 8...

Страница 20: ...be set to maximum 2 75 kPa Minimum pressure Remove one of the cables connected to the electric modulator Keeping the nut B blocked screw in the screw C to increase the pressure and screwitouttodecreaseit Useascrewdriver 6 x 1 blade NOTE The outlet pressure must be set to minimum 0 72 kPa After carrying out all adjustments block the setting screws with paint taking care not to obstruct the breather...

Страница 21: ...ot use open ﬂame for leak testing GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa Disconnectpipingfromvalveatpressures over 3 45 kPa 14 w c Themanifoldpressureiscontrolledbyaregulator builtin...

Страница 22: ...Log c 02 50 Front Left Log d 02 53 Center Left Log e 02 51 Front Bottom Log f 02 54 Center Right Log g 02 52 Middle Right Log h Embers NOTE If you will be installing the optional Brick Panels install the Brick Panels prior to installing the logs 1 Carefully remove the logs from the box and unwrap them The logs are fragile handle with care do not force into position 2 Sprinkle the vermiculite all o...

Страница 23: ...Bracket 02 55 02 75 02 51 02 53 7 Place the bottom left front edge of Log 02 55 against the rear bracket on the burner tray and rest the log on the cutout on Log 02 53 Cutouts 8 Place Log 02 52 between Logs 02 51 and 02 75 and on the indentation on Log 02 54 The bottom right end sits behind the rear grate tab 5th Grate Tab 02 54 0 2 5 3 02 51 Photo shows rear grate tab Log 02 51 was removed to sho...

Страница 24: ... glass gasket does not roll up there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit Diagram 2 Diagram 1 To remove the ﬂush door reverse the above steps 11 Test ﬁre to ensure proper light off make sure ﬂame ﬂows smoothly from one end of burner to the other If there is any ﬂame hesitation check that area for any blockage of the burner ports 12 Ins...

Страница 25: ...40VA C powersupply is needed for the fan blower operation Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the gr...

Страница 26: ...and release the ON OFF button once to start the unit 3 After approximately 3 seconds the spark ignition system will spark for 40 seconds to light the main burner 4 If the main burner does not light reset the unit RESETTING THE UNIT 1 Open the bottom louvre of the unit 2 Press the reset button for approximately 3 seconds It is located on the unit s control panel once 3 Wait for approximately 3 seco...

Страница 27: ...ract at different rates resulting in some cracking and ticking sounds will be heard throughout the cycling process ADJUSTING FLAME HEIGHT Therearesixﬂamesettingsthatcanbeadjusted bypressingandreleasingtheplus and minus FLAME button The FLAME setting button is located on the control panel in behind the pedestal door SUMMARY OF CONTROLS On Off Button Iftheunit isswitchedoff pressingandreleasing this...

Страница 28: ...e if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air LIGHTINGINSTRUCTIONS TO TURN OFF GAS APPLIANCE This applian...

Страница 29: ...aint not with wall paint Regency uses StoveBright Paint Metallic Black 6309 3 Make a periodic check of burner for proper position and condition Visually check the ﬂameoftheburnerperiodically makingsure the ﬂames are steady not lifting or ﬂoating If there is a problem call an authorized service person 4 The appliance and ﬂueing system must be inspectedbeforeuse andatleastannually by an authorized ﬁ...

Страница 30: ...perature 5mmNeoceramceramicglassthat will withstand the highest heat that your unit will produce If your glass requires cleaning we recommend using an approved glass cleaner available at all authorized dealers Do not use abrasive materials Do not clean the glass when hot In the event that you break your glass by impact purchase your replacement from an authorized Regency dealer only and follow our...

Страница 31: ... 8 Remove the 10 Philips screws which secure the valve tray assembly Right Side Shown 9 Remove the front cover by removing the 2 screws which secure the front cover to the valve tray 10 Unplug the 2 orange wires from the Gas Pressure Electric Modulator 11 Unplug the 5 pin Molex Connector from the valve 12 Unplug the ignitor and ﬂame cables from the module and then lift the entire valve tray assemb...

Страница 32: ...tric cover by undoing the 2 screws pull out the grommet and the harness 6 Unplug the black wire from the resister 7 Carefully slide the fan to the front left side of the unit 8 Remove the screw which holds the ground wire and disconnect all electrical connectors that are attached to the fan ECS Box 6 Pin Molex Connector 9 Pull out the fan 10 Reverse steps to install new fan Electric Cover Ground W...

Страница 33: ...ual Control 910 080 Valve 910 521 Control Box Cable 1 910 522 Control Box Cable 2 910 523 Control Box Cable 3 910 912 Ignition Module to Valve Cable 910 906 Reset Switch 910 083 Ignition Module 1 910 916 Ignition Module 2 910 514 Jumper N A N A N A N A N A N A N A N A N A N A N A N A N A N A 1 2 2 2 2 3 N A 1 2 2 2 2 2 2 910 912 910 906 910 083 910 916 910 514 Note The Control Box Cable wires for ...

Страница 34: ... 20 510 033 Top Nailing Strip 21 510 064 Side Nailing Strip 22 510 153 Bafﬂe Plate 23 510 011F Standoff Top 24 511 044 Standoff Side Back 27 Outer Flue Collar 28 Inner Flue Collar Assembly 30 Gasket for Flue Collar 31 Flue Mounting Plate 513 901 Brick Panel Set Standard Brown 513 902 Brick Panel Set Standard Red 513 903 Brick Panel Set Herringbone Brown 513 904 Brick Panel Set Herringbone Red 33 B...

Страница 35: ...termediate Pilot Assy 904 240 Oriﬁce 37 NG Burner 904 390 Oriﬁce 52 LPG Burner 910 920 Pilot Oriﬁce LPG 936 170 Oriﬁce Gasket 67 Pilot Holder 68 W840470 Pilot Assembly Gasket 79 512 525 Burner Assy NG 82 511 030 Burner Grate Assy 84 Rear Log Support Assy 85 512 930 Log Set 92 Rear Log 93 Middle Right Log 94 Front Left Log 95 Center Left Log 96 Center Right Log 97 Front Bottom Log 98 Middle Left Lo...

Страница 36: ...et Brass 780 936 Bay Front Trim Set Steel 112 Bay Front Trim Top Bottom 780 934 Bay Front Trim Set Gold 113 Bay Front Trim Gold Bottom 114 Bay Front Trim Gold Top 510 988 Bay Louvers Black 510 993 Bay Louvers Steel Black 510 990 Bay Louvers Gold Black 510 992 Bay Louvers Brass Black 115 Bay Louver Assy Top 116 Bay Louver Assy Btm 117 904 196 Magnet 1 round 119 780 025 Bay Door Bafﬂe 120 Glass Reta...

Страница 37: ...vers Set Steel Black 138 Flush Louver Assy Top 139 Flush Louver Assy Btm 146 Barcelona Assy Black 148 Barcelona Louver Assy Black 510 934 Flush Glass Trim Set Brass 510 947 Flush Glass Trim Set Steel 152 Flush Glass Trim 904 196 Magnet 510 932 Flush Glass Trim Set Gold 150 Flush Glass Trim 904 196 Magnet 510 986 Finishing Trim Set Black 157 Finishing Trim Left 158 Finishing Trim Top 159 Finishing ...

Страница 38: ..._________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ __________________...

Страница 39: ...e agent is situated more than twenty ﬁve 25 kilometres from the installation Australian Heating Distributors are not obliged to arrange warranty repairs and travel and or additional labour charges will apply Exclusions This limited Lifetime Warranty does not extend to or include paint door or glass gasketing or trim It does not cover installation and operational related problems such as over ﬁring...

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