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Controller 

 

 

 

10 

  English  

Fillcontrol Plus 

 19.10.2020 - Rev. C 

 

 



Note! 
The system returns an alarm if the Stop mode is activated for more than 
4 hours. 
If "Floating alarm contact?" in the Customer menu is set to "Yes", the 
system outputs the alarm to the group alarm contact. 

 
8.1.4

 

Summer operation 

Use: 
The make-up with mains water must be ensured even when the heating and 
cooling systems are not operating. Do not shut down the device when the 
pressurisation of the heating and cooling systems are in operation.  
 

9

 

Controller 

9.1

 

Operator panel 

 

 

Error LED 

 

The Error LED illuminates in the event of a fault 

Display 

Auto LED 

 

The Auto LED illuminates green in Automatic mode 

 

The Auto LED flashes green in Manual mode  

 

The Auto LED is not illuminated when the system is stopped 

OK 

 

Confirm actions 

Stop 

 

For commissioning and entry of new values in the controller 

"Back" to the previous menu 

Manual 

 

For tests and maintenance tasks 

Auto 

 

For continuous operation 

"Forward" to the next menu 

10 

Menu 

 

Call up the Customer menu 

11 

Quit 

 

Acknowledge messages 

 
Selecting and changing parameters 
1. 

Use "OK" (5) to select the parameter. 

2. 

Use the "

" (7) or "

" (9) arrow keys to change the parameter. 

3. 

Use "OK" (5) to confirm the parameter. 

4. 

Use the "

" (7) or "

" (9) arrow keys to switch to a different menu 

option. 

5. 

Use "Quit" (11) to switch to a different menu level. 

 

 

9.2

 

Configuring settings in the controller 

System-specific values can be corrected via the customer menu. In the course of 
initial commissioning, the factory settings must first be adjusted for the system-
specific conditions. 



Note! 
For a description of the operation, see chapter 9.1 "Operator panel" on 
page 10 . 

 

All grey marked menu items must be reviewed during commissioning. 

Press "Manual" to switch to manual operation. 
Press "Menu" to display the first main menu option "Customer menu". 
To navigate and set the values: 

 

Use the "

▼▲

" arrow keys to navigate and set the values in the selected 

main menu. 

 

Press "OK" to open the next sub-menu. 

 

Press "OK" to confirm the changed setting in the sub-menu. 

 

Indication on the 
display 

Meaning 

Customer menu 

Switch to the next main menu option. 

Language 

Standard software in various languages. 

Time: 

Adjust the "Hour", "Minute", and "Second" display when 
each begins to flash. 
This time is used for entries in the fault memory. 

Date: 

Adjust the "Day", "Month", and "Year" display when each 
begins to flash. 
This date is used for entries in the fault memory. 

Fillcontrol / 
Magcontrol 

Select between the make-up variants "Levelcontrol" and 
"Magcontrol". 

Min.op.pressure 
01.8 bar 

The system displays the "Minimum working pressure" 
message when you have set the "Magcontrol" make-up 
variant. Enter the value for the minimum operating 
pressure. 



Note! 
Calculation of minimum operating pressure, see 
chapter 7.2 "Determining the P

0

 minimum 

operating pressure for the controller" on page 8 

 

Safety valve 
pressure 

The system displays the "Safety valve pressure" message 
when you have set the "Magcontrol" make-up variant. 
Specify the tripping pressure of the applicable safety 
valve for the device protection. This is usually the safety 
valve at the system heat generator. 

Make-up 

Switch to the "Make-up" sub-menu. 

 

Press "OK" to open the menu. 

 

Use the "

▼▲

" buttons to open the sub-menu. 

Max. make-up time 
010 min. 

Pre-selected time for a make-up cycle. Upon expiry of 
this set time, the system interrupts the make-up and 
returns the "Make-up time" fault message. 

Max. make-up 
cycles 
003 / 2 h 

If the set number of make-up cycles is exceeded within 
two hours, the system interrupts the make-up and 
returns the "Make-up cycles" fault message. 

With water meter. 
YES 

 

YES: FQIRA+ contact water meter is installed, see 
chapter 4.6 "Optional equipment and accessories" 
on page 5 .  
This is the prerequisite for the make-up volume 
monitoring and the operation of a softening 
system. 

 

NO: A contact water meter is not installed 
(standard model). 

Make-up volume 
000020 l 

Only displayed if "YES" has been set in the "With water 
meter" menu option. 

 

Press "OK" to delete the counter. 

 

Press "YES" to reset the value displayed to "0". 

 

Press "NO" to retain the displayed value. 

Max. make-up 
volume 
000100 l 

This value is only displayed if "YES" has been set in the 
"With water meter" menu option. 

 

When the set volume is exceeded, the system 
interrupts the make-up process and returns the 
error message "Max. make-up volume exceeded". 

With softening 
YES 

This value is only displayed if "YES" has been set in the 
"With water meter" menu option. 

 

YES: Further queries follow about softening. 

 

NO: The system does not offer more queries 
regarding the softening process. 

Содержание Fillcontrol Plus

Страница 1: ...Fillcontrol Plus 19 10 2020 Rev C GB Operating manual Original operating manual...

Страница 2: ...ion 6 6 4 Switching and make up variants 6 6 5 Electrical connection 7 6 5 1 Terminal diagram 7 6 5 2 RS 485 interface 8 6 6 Installation and commissioning certificate 8 7 Commissioning 8 7 1 Requirem...

Страница 3: ...n combination with the signal word Warning indicates imminent danger failure to observe the safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in...

Страница 4: ...ing system 3 Fillcontrol Plus LIS Filling level monitoring for level dependent make up External signal line to the controller PIS Pressure transducer for pressure dependent make up Internal signal lin...

Страница 5: ...warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components during installation Wear personal protective equipment helme...

Страница 6: ...r selecting the make up variants see chapter 6 4 Switching and make up variants on page 6 6 4 Switching and make up variants Example of a pressure dependent make up with Fillcontrol Plus 1 Fillset 2 F...

Страница 7: ...after the device has been physically isolated from the power supply by pulling out of the mains plug Before you remove the covers completely isolate the device controller from the power supply Verify...

Страница 8: ...g the power plug into a corresponding outlet The controller is in Stop mode 7 2 Determining the P0 minimum operating pressure for the controller The P0 minimum working pressure for the device is used...

Страница 9: ...er Press Auto for automatic operation The Auto LED at the operator panel illuminates to visually signal automatic operation Note The commissioning process is now concluded 8 Operation 8 1 Operating mo...

Страница 10: ...me Adjust the Hour Minute and Second display when each begins to flash This time is used for entries in the fault memory Date Adjust the Day Month and Year display when each begins to flash This date...

Страница 11: ...r memory Switch to the Parameter memory sub menu Press OK to open the menu Use the buttons to open the sub menu P0 xx x bar Date Time The last 10 entries of the minimum working pressure are stored wit...

Страница 12: ...value for the maximum pressure has been exceeded Safety valve defective Insufficient dimensioning of the pipeline to the system Check the actuating pressure of the safety valve Replace the safety val...

Страница 13: ...g regulations CAUTION Risk of injury due to pressurised liquid If installation removal or maintenance work is not carried out correctly there is a risk of burns and other injuries at the connection po...

Страница 14: ...n the vicinity of the device CAUTION Risk of injury due to pressurised liquid If installation or maintenance work is not carried out correctly there is a risk of burns and other injuries at the connec...

Страница 15: ...Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match th...

Страница 16: ...SI1417enC 11 20 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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