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Description of the device 

 

 

 

4 —  English  

Fillcontrol Auto Compact — 20.10.2020 - Rev. D 

 

 

 

4

 

Description of the device 

4.1

 

Description 

The device is a makeup station for heating or cooling water systems with a pump 
and a system separator vessel. The device controller controls the freshwater 
makeup for the plant system. 
You can select from two makeup variants for this device: 
• 

Freshwater makeup for plant systems with a diaphragm expansion tank. 

• 

Freshwater makeup for plant systems with a pressurisation station. 

 

4.2

 

Overview 

 

 

Control Basic controller 

Position of the "LS" insufficient water switch in the mains separator 
tank 

"BT" mains separator tank 

"PIS" pressure transducer 

Pump "PU" 

OC 

Overflow from the mains separator tank  

WC 

Fresh water make-up line to the device 

DC 

Make-up line to the system circuit 

 

4.3

 

Identification 

4.3.1

 

Nameplate 

The nameplate provides information about the manufacturer, the year of 
manufacture, the manufacturing number and the technical data. 

 

 

 

Information on the type plate 

Meaning 

Type 

Device name 

Serial No. 

Serial number 

min. / max. allowable pressure P 

Minimum/maximum permissible 
pressure 

max. continuous operating 
temperature 

Maximum temperature for continuous 
operation 

min. / max. allowable temperature 
/ flow temperature TS 

Minimum / maximum permissible 
temperature / TS flow temperature 

Year built 

Year of manufacture 

min. operating pressure set up on 
shop floor 

Factory set minimum operating 
pressure 

at site 

Set minimum operating pressure 

max. pressure saftey valve 
factory - aline 

Factory set actuating pressure of the 
safety valve 

at site 

Set actuating pressure of the safety 
valve 

 

4.3.2

 

Type code 

No.   

Type code (example) 

Device designation 

 

Auto Compact 

 

Fillcontrol Auto Compact  AC  8,5 

 

Maximum working 
pressure (in bar) 

 

 

 

4.4

 

Function 

 

 

"FQIRA" contact water meter (optional accessory) 

Fillsoft (optional accessory) 

Fillcontrol Auto Compact 

PIS  Pressure sensor 
WC  Fresh water make-up line to the device

 

LS  Signal line for insufficient water switch 
DC  Make-up line to the system circuit 
LIS  External signal line from a pressurisation unit 

 
The device controller uses the pump to regulate the make-up with fresh water 
for the system circuit. 
The controller monitors the following parameters: 
• 

Make-up time 

• 

Make-up cycles 

• 

Make-up quantity, if an optional contact water meter is installed 

The controller will detect small leaks in the system. When a leak is detected, the 
controller interrupts the make-up with as soon as the make-up time or the make-
up cycles are exceeded. An integrated insufficient water protection sensor 
deactivates the pump to prevent it from running dry. 

 

You can select from two make-up variants for this device. These variants depend 
on the system circuit. 
• 

Water make-up to system circuits with a diaphragm expansion vessel. 
–  

The pressure transducer sends a signal to the controller if the 
pressure drops below the minimum working pressure of the system 
circuit. The controller activates the pump. The system circuit is 
replenished with fresh make-up water from the mains separator 
tank. For calculating the filling pressure in the system circuit, see 
chapter 7.2 "Determining the P

0

 minimum operating pressure for the 

controller" on page 9 . 

• 

Water make-up using a pressurisation unit. 
–  

Pressurisation units are equipped with filling level monitors. When 
the filling level falls below the minimum level, the pressurisation unit 
sends a signal to the device controller. The controller activates the 
pump. The system circuit is replenished with fresh make-up water 
from the mains separator tank. 

 

 

Note! 
The make-up variant is set in the Customer menu, see chapter 9.2.1 
"Customer menu"
 on page 12 . 

 

Содержание Fillcontrol Auto Compact

Страница 1: ...Fillcontrol Auto Compact 20 10 2020 Rev D GB Operating manual Original operating manual ...

Страница 2: ...on 6 6 4 Switching and make up variants 7 6 5 Electrical connection 7 6 5 1 Terminal diagram 8 6 5 2 RS 485 interface 8 6 6 Installation and commissioning certificate 8 7 Commissioning 8 7 1 Requirements for initial commissioning 9 7 2 Determining the P0 minimum operating pressure for the controller 9 7 3 Filling the device with water 9 7 4 Parametrising the controller in the Customer menu 9 7 5 F...

Страница 3: ...safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to observe the safety information can result in minor reversible injuries ATTENTION Damage to property The sign in combination with the signal word Attention indicates a situation where damage to the product itself or objects ...

Страница 4: ...3 Maximum working pressure in bar 1 2 3 4 4 Function 1 FQIRA contact water meter optional accessory 2 Fillsoft optional accessory 3 Fillcontrol Auto Compact PIS Pressure sensor WC Fresh water make up line to the device LS Signal line for insufficient water switch DC Make up line to the system circuit LIS External signal line from a pressurisation unit The device controller uses the pump to regulat...

Страница 5: ...pressure in bar 6 Installation DANGER Risk of serious injury or death due to electric shock If live parts are touched there is risk of life threatening injuries Ensure that the system is voltage free before installing the device Ensure that the system is secured and cannot be reactivated by other persons Ensure that installation work for the electric connection of the device is carried out by an e...

Страница 6: ...ation 1 Position the device 2 Create the water side connections of the device to the system Use connections with the same dimensions at the device for all lines 3 If required create the interfaces according to the terminal plan 6 3 1 Fitting the add on components WC Connection of the make up line to the mains separator tank OC Connection of the mains separator tank overflow DC Connection of the ma...

Страница 7: ...into the system circuit LIS Level sensor To monitor the filling level in the pressurisation unit WC Make up line to the device ST Dirt trap at the shut off valve of the mains separator tank BT Mains separator tank PU Pump PIS Pressure sensor LS Insufficient water switch DN Nominal diameter of the make up line Water make up to system circuits with a pressurisation unit Pressurisation units are equi...

Страница 8: ...ontroller for example Set the controller to Levelcontrol User optional 17 Make up 230 V 18 Make up 230 V 22 PE shield Pressure analogue input For output to the display For make up actuation For the Magcontrol make up variant Factory 23 Pressure signal 24 Pressure 18 V 29 A RS 485 interface User optional 30 B 31 GND 32 24 V supply E1 Supply for E1 and E2 Pre wired bridged 33 E1 Contact water meter ...

Страница 9: ...or at the impeller using a screwdriver Switch the pump to a zero volts state before turning the pump at the fan wheel with a screwdriver ATTENTION Device damage due to pump start up Pump damage may occur when the pump starts up if you turn the pump motor at the impeller using a screwdriver Switch the pump to a zero volts state before turning the pump at the fan wheel with a screwdriver Fill water ...

Страница 10: ...e up functions 8 1 2 Manual mode Use For testing and maintenance tasks Start Press Manual on the controller The auto LED on the controller operating panel and PU in the display flash as visual indicators of manual operation Functions After starting the manual mode you can manually activate and deactivate the pump Proceed as follows Press OK on the controller s operating panel to activate the pump ...

Страница 11: ...en the make up variants Levelcontrol and Magcontrol Magcontrol In system circuits with a diaphragm expansion vessel Levelcontrol in system circuits with a pressurisation unit Min op pressure 01 8 bar The system displays the Minimum working pressure message when you have set the Magcontrol make up variant Enter the value for the minimum operating pressure Note Calculation of minimum operating press...

Страница 12: ...ormation about the software version 9 2 1 Customer menu The device controller is shipped with the following default settings Use the Customer menu to adjust these values to local conditions In special cases it is possible to further adjust the values in the Service menu Parameter Setting Comment Language DE Display language Parameter Setting Comment Fillcontrol XX Magcontrol For systems with diaph...

Страница 13: ...th Magcontrol Set value for the maximum pressure has been exceeded Safety valve defective Pipe to system has insufficient diameter Check the actuating pressure of the safety valve Replace the safety valve Install new pipe to the system with sufficient diameter Quit 11 Make up volume Only if With water meter is activated in the Customer menu Set value of the water meter has been exceeded Leakage in...

Страница 14: ...2 1 Customer menu on page 12 Minimum operating pressure P0 Safety valve pressure PSV x Annually 10 2 Exterior leak test Check the following device components for leaks PU pumps and screw fittings Seal any leaks at the connections or replace the connections if required Seal leaking screw connections or replace if required 10 3 Cleaning the dirt trap Clean the ST dirt trap according to the following...

Страница 15: ... dismantling block off all water side connections to the device 2 Disconnect the system from the power supply and secure it against unintended reactivation 3 Disconnect the power cable of the device from the power supply 4 Disconnect and remove all cables from the terminals of the device controller 5 Undo all hose and pipe connections between the device and the system and remove them completely 6 ...

Страница 16: ... D EN Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match the local conditions Typ Type P0 PSV Fabr Nr Serial No ...

Страница 17: ...SI1416enD 11 20 Reflex Winkelmann GmbH Gersteinstraße 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com ...

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