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Redexim Verti-Drain 2519, Руководство пользователя и каталог запчастей, Страница: 31 / 31

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31 

13. TROUBLE SHOOTING (PROBLEM ANALYSIS) 

 

Problem 

Possible cause 

Solution 

Machine vibrates. 

Crankshaft turns irregularly. 

- 

Machine is not horizontal.  

- 

Angles of the PTO’s turning points are 
different. 

Difficult conditions 

- 

PTO’s turning points are not aligned.  

- 

Adjust the working depth.  

- 

Use shorter / thinner pins. 

- 

In case of drought, first sprinkle water. 

Solid / hollow pins break 
and/or bend. 

 

- 

Change the pin; use shorter ones.  

- 

Use solid pins in front of the hollow 
pins to break the soil open. 

Difficult conditions 

- 

Adjust the working depth.  

- 

Use shorter / thinner pins. 

- 

In case of drought, first sprinkle water. 

Rapid wear & tear 

- 

First use solid pins to break up the 
soil.  

- 

Adjust the pin angle. 

Front roller does not stand 
stable on the ground. 

Wrong pins; too much 
resistance 

- 

Adjust the working depth.  

- 

Use different pins. 

Difficult conditions 

- 

Adjust the working depth.  

- 

First sprinkle water. 

PTO breaks. 

Shafts crack. 

- 

PTO angles are too large.  

- 

Angles of the PTO’s turning points are 
different. 

Damage to the absorbers  Bending / breaking 

- 

Machine is not horizontal.  

- 

Angle adjustment of the central bar is 
bent.  

- 

Bearing bushes are worn out.  

- 

Pins touch the ground when reversing 
the machine. 

Damage to the lawn 

Oval holes 

- 

Soil is too wet.  

- 

Change the pin angle setting.  

- 

Reduce the forward driving speed.  

- 

Adjust the working depth.  

- 

Use thinner pins. 

- 

Turn the pins so that the points are 
directed toward the rear side of the 
machine. 

Pin comes loose from the 
pin holder. 

Difficult conditions 

- 

Use different pins.  

- 

Grind a flat part to the pins.  

- 

Adjust the pin angle. 

Crankshaft problems 

Big-end nuts come undone. 

- 

Determine the place of the vibration in 
the machine and rectify this.  

- 

Crankshaft bearing is worn.  

- 

Incorrect assembly after repair  

Distance between the 
holes is irregular. 

V-belts are slipping. 

- 

Tension the V-belts. 

 

Содержание Verti-Drain 2519

Страница 1: ...ti Drain 2519 Translation of the original User Manual From serial number H2192203 REDEXIM Kwekerijweg 8 3709JA Zeist The Netherlands Tel 31 0 306 933 227 E mail redexim redexim com Internet www redexi...

Страница 2: ...TH A MACHINE NUMBER AS INDICATED ON THE MACHINE AND INDICATED IN THIS MANUAL to which this declaration refers complies with stipulation of the 2006 42 EC machine directive and with the norms NEN EN IS...

Страница 3: ...provided at the moment that this document is published are the most recent ones Design specifications may be changed without prior notice You can contact your sales point or dealer if you have questi...

Страница 4: ...ION 14 9 1 Safety 14 9 2 Working speed 15 9 3 Start Stop procedure 16 10 TECHNICAL INFORMATION 17 10 1 Adjusting the working depth 17 10 2 Pin angle adjustment 18 11 OPTIONS 19 11 1 Peat hold down kit...

Страница 5: ...impact on the safety must be rectified immediately The user is obliged to check the machine for visible damage and defects before using the machine For safety reasons it is not permitted to make chang...

Страница 6: ...Used oil grease is harmful to the environment Dispose of these substances according to the regulations that apply in your location 1 3 Using the machine Attach the machine to the towing vehicle accord...

Страница 7: ...on 25 165 mm 1 6 Pin angle adjustment 90 75 Recommended tractor Minimum 60 hp with a minimum lifting capacity of 920 kg 2028 25 lbs at 610 mm 24 behind the lifting eyes Capacity Theoretical maximum Di...

Страница 8: ...ing and or sliding away Keep a distance of minimum 4 metres if the machine is operating except the operator sitting in the towing vehicle During operation NO persons are allowed within the danger zone...

Страница 9: ...pallet Pallet and machine are now tilted and this may cause the machine to slide away suddenly 3 Support the pallet remove the 3 point pin 2 and carefully turn the pallet towards the ground 4 Loosen...

Страница 10: ...t is too long it can damage the drive of the tractor and or the machine If the overlapping length of the cylinders becomes less than 150 mm 6 at any time it can damage the PTO axle The required length...

Страница 11: ...The PTO axle of the tractor must be parallel to the PTO axle of the machine 3 The overlap of the cylinders must always be minimum 150 mm 4 Never use the machine if it has a damaged PTO protection cap...

Страница 12: ...te moment zijn aangehaald Check whether all safety stickers are on the machine and whether these are undamaged and easily readable Never use the machine if it has damaged or unreadable stickers The ma...

Страница 13: ...so that the machine is at the working depth that you want to use and it is horizontal in relation to the ground Use a spirit level 9 as reference for this work activity 7 2 Detaching the machine The...

Страница 14: ...e machine may be secured hoisted at the following points see Figure 6 1 Hoisting point for hoisting the machine 2 Securing points positioned at both sides of the machine Figure 6 9 PUTTING THE MACHINE...

Страница 15: ...n the driving direction If the client requires a small distance between the holes you have to drive slower which depends on the possibility to reduce the tractor speed Table 1 shows the appropriate dr...

Страница 16: ...he PTO s revolutions to the maximum allowed value of 540 rpm Always lower the machine CAREFULLY During the work activities the front roller has to be adjusted to the ground in a stable manner If the m...

Страница 17: ...move uncontrolled 1 First loosen with a single turn the nuts 2 of the front roller at both sides of the machine 2 Rotate the roller to the required working depth using the spindle nuts 1 at both side...

Страница 18: ...adjustment A 90 angle means hardly any heave movement of the pins A 90 angle is required for hollow pins and is recommended for pins of 8 mm 5 16 or smaller From 90 to 75 means more heave movement of...

Страница 19: ...s of a set peat hold down fingers and the fastening material consisting of a number of bolts and nuts MOUNTING THE PEAT HOLD DOWN KIT Included in the ordered set are the plates Attach the plates to th...

Страница 20: ...nerally speaking the pins can be divided into two categories solid and hollow pins The next page details the differences in operation between the solid and hollow pins Each category consists of variou...

Страница 21: ...lid pins with the sharp point in the direction of the front roller see Figure 12 You will ten achieve the best possible heave movement in the ground Figure 12 On the other hand we recommend using pins...

Страница 22: ...hollow pins it is important that the pin angle is set to 90 The heave movement of the pin in the soil is minimal and this way you make a nice clean hole The pin can ultimately break if the pin always...

Страница 23: ...ection 12 9 General check Attach the machine to the tractor and operate the machine for 5 minutes Listen and observe any strange movements sounds Check the oil level in the gearbox If necessary use 80...

Страница 24: ...directly at the bearings oil seals lubrication points and stickers Keep a minimum distance of 0 5 m 1 6 ft between the head of the high pressure cleaner and the surface you want to clean Grease the be...

Страница 25: ...er buffer 3 has worn out and should be replaced Figure 15 12 5 Checking the oil level in the gearbox The machine has a gearbox centrally located at the rear side of the machine Do the following for ch...

Страница 26: ...26 12 6 Crankshaft Figure 17 illustrates the composition of the crankshaft Also look at the Parts page for a more detailed drawing Figure 17...

Страница 27: ...d causes tension 2 Using a hammer beat on the specific cranks besides the big end nut that causes the tension in order to eliminate this tension see Figure 17 3 Check each crank 2 for tension until th...

Страница 28: ...28 Figure 18...

Страница 29: ...achieved 6 Using a hammer and a wooden chock or adaptor ring beat the outermost ring surface 3 of the clamping bush to settle the ring Tighten the socket screws again until the corresponding tighteni...

Страница 30: ...fety guards 2 Check the tension of the V belt by depressing the centre of the V belt in point A using a tension of 7 5 kg 16 5 lbs Per belt the depression should be 9 mm 0 35 Go to point 7 if the tens...

Страница 31: ...ferent pins Difficult conditions Adjust the working depth First sprinkle water PTO breaks Shafts crack PTO angles are too large Angles of the PTO s turning points are different Damage to the absorbers...

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