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USER MANUAL
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Red Rooster Lifting Limited
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Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ
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Tel: +44 (0) 1651 872101
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M01-AH4-CH REV6
SAFE OPERATION
4.3 SILENCING
The TCR hoist is fitted with an internal silencer; the noise output being less than 83 dB at one metre (this conforms to E.C. noise regulations).
TCR-250 & TCR-500/2
The silencer comprises five semi-circular gauzes; two type S, one type F and a further two type S.
TCR-500, TCR-1000/2, TCR-1000, TCR-2000/2
These types are fitted with a two stage silencer; the first stage is a nylon pad which traps air borne particles, preventing them from entering
the second stage which comprises a multi-layer micro porous steel gauze.
The life expectancy of the silencer correlates closely with the quality of air supplied.
The nylon pad may be washed with de-greaser and re-used once decontaminated.
Periodic examination of the silencer is not required, nor is it recommended (see below). As the silencer becomes contaminated a reduced
speed of operation will be noted. At this point the nylon silencer should be cleaned or replaced and the gauze silencer should be changed.
4.4
CHANGING THE SILENCER(S) - see parts list.
TCR-250 & TCR-500/2
Located at the end of the motor, the silencers are held in place by a semi-circular exhaust plate which is located by means of a screw. (M4).
To replace, remove the screw and plate to access the silencers, which may then be drawn out. When replacing, ensure that the silencers are
in the correct order (two type S, one type F and a further two type S).
TCR-500 to TCR-2000/2
The silencer section is located on the top of the hoist body on the motor side.
Remove the three M6 Hex socket cap screws which retain the section and very carefully remove the section taking care not to damage the
gasket. (If damaged, the gasket must be replaced as any leak in the gasket will prevent the hoist from functioning).
Remove the internal circlip and lift out the silencer gauze and replace, holding the gauze in place with the circlip (TCR hoist). From the larger
rectangular compartment opposite, remove the nylon silencer and wash and / or replace. Replace the silencer section ensuring the cap
screws are tightened evenly and that the gasket forms a seal.
ADJUSTMENTS AND MAINTENANCE OPERATIONS
Before carrying out any work on the hoist the main air supply should be turned off and the residual air vented or the hoist run to dissipate
the air pressure.
Red Rooster hoists normally do not require any adjustment as the brake springs take up any wear and the load limiter and limits should not
need adjustment once set.
The lubricator should be checked and topped up weekly in normal use or daily when heavily used.
The load chain should be checked monthly for lubrication and oiled if necessary. Where the load chain is not lubricated for operational
reasons the chain should be inspected weekly as a dry chain can wear rapidly.
The top and bottom hooks should only be lubricated if required during checks.
The hoist gearbox is greased during assembly or repair and should not need greased during operation.
There are no hazardous substances in Red Rooster hoists.
CAUTION
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