Red-D-Arc SuitCase 12VS Скачать руководство пользователя страница 19

OM-224 175 Page 17

5-3. Troubleshooting

Trouble

Remedy

Wire does not feed; open-circuit voltage
available.

Check circuit breaker CB1. Reset CB1.

Unit overheated. Allow unit to cool.

Check sensing lead connection.

Check gun trigger plug connection.

Check gun trigger. See gun Owner’s Manual.

Have Factory Authorized Service Agent check Control board PC1.

Wire feeds erratically.

Readjust hub tension.

Readjust drive roll pressure.

Clean or replace dirty or worn drive roll (see Section 3-3).

Remove weld spatter around nozzle opening.

Replace contact tip or liner. See gun Owner’s Manual.

Change to correct size and type drive roll (see Section 3-3)

Incorrect size or worn wire guides (see Section 3-3)

Check wire drive motor brushes.

Have Factory Authorized Service Agent check control board PC1.

Motor runs slowly.

Check and replace contact tip or liner if necessary.

Have Factory Authorized Service Agent check Control board PC1.

If soft start is not on, motor will switch to slower speed if current is not sensed by HD1.

When soft start is on, motor will run slow until weld current is sensed by HD1.

Unit does not switch out of Soft Start.

Check transducer HD1 and connections, and replace if necessary.

Wire feeds when Jog switch is pressed
but not when gun trigger is pressed.

Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s
Manual.

Have Factory Authorized Service Agent check Control board PC1.

Wire stubbing on low end using a con-
stant current power source or feeder re-
sets.

Make sure CC/CV switch is in CC position (see Section 4-1).

Increase power source inductance setting if available.

Increase output setting of power source or decrease wire feed speed.

Gas does not flow or does not stop flow-
ing; wire feeds.

Check gas valve.

Check coil voltage and connections of gas valve GS1. Check continuity of coil. Replace GS1 if necessary.

Have Factory Authorized Service Agent check Control board PC1.

Clear blockage in gas hose or replace hose.

Clear blockage in welding gun.

Wire remains energized after trigger is
released.

Check contactor W1 to see if contacts are frozen closed.

Gun trigger is pressed, gas does not
flow, wire is not energized, wire feeds.

If a welding arc is not established in 3 seconds, after the gun trigger is activated, the unit will feed wire
without energizing the contactor or gas valve. If the gun trigger is still activated after two minutes, the wire
will stop feeding. This is to prevent complete despoolling of the wire, as in the case of a damaged gun.

Содержание SuitCase 12VS

Страница 1: ...SuitCase 12VS RED D ARC OM 224 175B 2005 09 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW...

Страница 2: ...ne 65 Avertissements 7 2 5 Principales normes de s curit 8 2 6 Information EMF 8 SECTION 3 INSTALLATION 9 3 1 Specifications 9 3 2 Equipment Connection Diagram 9 3 3 Installing And Aligning Wire Guide...

Страница 3: ...0 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that inpu...

Страница 4: ...mbustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguishe...

Страница 5: ...s computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt l...

Страница 6: ...Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent...

Страница 7: ...n la norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales prov...

Страница 8: ...es poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur p...

Страница 9: ...ut provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Страница 10: ...bpart Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 31...

Страница 11: ...res At 60 Duty Cycle 23 45 lb 20 4 kg 12 in 304 mm Length 21 in 533 mm Width 9 in 229 mm Height 15 1 2 in 394 mm 35 lb 16 kg 3 2 Equipment Connection Diagram Ref 804 000 B Y Turn Off wire feeder and w...

Страница 12: ...close to drive rolls as possible without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll Securing Nut...

Страница 13: ...e as possible to drive rolls with out touching Tighten knob 4 Gun Trigger Plug 5 Gun Trigger Receptacle 6 Voltage Sensing Clamp Connect voltage sensing clamp to workpiece 1 2 3 4 5 Internal Side View...

Страница 14: ...Tension 1 Retaining Nut 2 Hub Tension Adjustment Knob Remove retaining ring and install spool so hub pin fits spool hole Re install retaining nut Adjust tension knob so only a slight force is needed t...

Страница 15: ...ches Per Minute Displays Wire Speed in Inches per Minute Wire Speed Meters Per Minute Displays Wire Speed in Meters per Minute Information OFF Information is not displayed Information ON With switch i...

Страница 16: ...ute see Section 3 8 Amperagedisplayed at the feeder is approxi mate Refer to power source for actual am perage To display Amperage see Section 3 8 6 Wire Speed Control Use control to adjust wire speed...

Страница 17: ...OM 224 175 Page 15 4 2 Wire Speed Control Settings Ref 222 307 A...

Страница 18: ...nd Cords 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 5 2 Overload Protection And Thermostat Protection Ref 804 006 A Y Turn Off wire feeder and welding power source Stop engine on welding gen...

Страница 19: ...ns and replace if necessary Wire feeds when Jog switch is pressed but not when gun trigger is pressed Check gun trigger connection at wire feeder Check gun trigger leads and trigger switch See gun Own...

Страница 20: ...rn Off power source remove shroud and turn power source On The Red LED blinks in a 2 5 second cycle The number of blinks in this period indicates the type of error If an error condi tion does not exis...

Страница 21: ...OM 224 175 Page 19 SECTION 6 ELECTRICAL DIAGRAM 218 763 C Figure 6 1 Circuit Diagram For Wire Feeder...

Страница 22: ...11 12 69 13 14 15 10 5 9 6 7 8 17 16 18 20 19 71 73 3 74 56 43 44 25 26 31 27 28 29 30 23 41 36 55 24 40 39 51 35 38 42 37 34 32 33 21 22 60 59 61 70 76 58 52 53 57 72 64 65 66 68 63 67 68 54 75 62 48...

Страница 23: ...24 124 778 Knob T 2 000 Bar W 312 18 Stud 1 000 Lg Plstc 1 25 079 634 Pin Hinge 1 26 151 828 Pin Cotter Hair 042 X 750 2 27 085 243 Knob Adjust Tension 1 250 Dia X 312 18 Thrd Stl 1 28 089 477 Spring...

Страница 24: ...38Hole 5 72 182 445 Nut Conduit 1 000 Npt Pld 1 688 Od X 200 Thk 1 73 208 000 Washer Shldr 260id 0 630odx 125t 327odx 062t Nyl 4 74 222 181 Grommet Scr No 8 10 Panel Hole 281 Sq 031 High 5 75 222 294...

Страница 25: ...9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 2 0 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 2 0 mm 1 2 mm 1 3 mm 1 6 mm 2 0 mm 087 131 079 594 079 595 079 596 079 597 079 598 044 749 079 599 079 600 079...

Страница 26: ...Notes Work like a Pro Pros weld and cut safely Read the safety rules at the beginning of this manual...

Страница 27: ...facturer but manufactured by others such as engines or trade accessories These items are covered by the manufacturer s warranty if any 3 Equipment that has been modified by any party other than manufa...

Страница 28: ...mer Distributor Address City State Zip Please complete and retain with your personal records Contact the Delivering Carrier to Owner s Record File a claim for loss or damage during shipment For assist...

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