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B-2

OPERATION

pOWer-Up seqUenCe

When power is applied to the  Red-D-Arc FX360LX, the displays
will illuminate and the machine electronics will complete a power
up sequence indicated by a scrolling bar across each display.
Once the power up sequence if complete and the machine is
ready for welding, the digital displays will indicate the voltage and
amperage settings. 

For machines connected to CrossLinc™ compatible feeders the
green CrossLinc™ will light indicating a connection to the feeder
over the electrode cable.

DUTy CyCle

The FX360XL is capable of welding at a 100% duty cycle
(continuous welding) at 300 Amps rated output.

The 60% duty cycle rating is 350 amps (based off of a ten minute
cycle – 6 minutes on time and 4 minutes off time). The maximum
output of the machine is 425 amps.

The FX360XL is also rated for Desert Duty, elevated temperature
operation, in a 55°C ambient. The machine is de-rated in the
elevated temperature ambient.

THerMal prOTeCTIOn

Thermostats protect the machine from excessive operating
temperatures. Excessive temperatures may be caused by a lack of
cooling air or operating the machine beyond the duty cycle and
output rating. If excessive operating temperature should occur, the
thermostat will disable the output and run the cooling fan. The
displays will remain energized during this time and the thermal
light will be illuminated. Thermostats are self-resetting once the
machine cools sufficiently. If the thermostat shutdown was caused
by excessive output or duty cycle and the fan is operating
normally, the Power Switch may be left on and the reset should
occur within a 15 minute period.

For machines the welding output will start again as soon as the
thermostats close. 

MakInG a WelD

The FX360XL is a multi-process inverter welder. The Weld Process
Selector Switch is used to set the desired weld mode. The
FX360XL has 4 selectable welding modes: 

1. GTAW

– This is a CC (constant current) weld mode used for

the GTAW tig welding process.

2. SMAW 

– This is a CC

(constant current) weld mode
used for the SMAW stick welding
process.

3. CV 

– This is CV (constant

voltage) weld mode used for
welding the GMAW mig welding
process and the FCAW-GS, flux
cored gas shielded welding process.

4. CV-Innershield 

– This is a CV (constant voltage) weld mode

used for welding the FCAW-SS, flux cored self shielded
welding process

The machine is also capable of gouging. Gouging can be done in
either the SMAW mode or the CV and CV-Innershield modes. 

In addition to the Weld Mode Selector switch, a hot start dial,
output control dial and arc control dial are provided to setup and
fine tune the welding procedure. 

FX360XL 

 

 

SMA W

G TA W

CV

CV-
INNERSHIELD

®

2

1

3

4

Содержание FX360XL

Страница 1: ...fety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND T...

Страница 2: ...he general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you...

Страница 3: ...y guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e...

Страница 4: ...ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with suita...

Страница 5: ...lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow NFPA 51B Standard f...

Страница 6: ...responsibility of the user of the welding equipment to resolve the situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing groundin...

Страница 7: ...ations Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to the floor level Equipotential Bonding Bonding of all metalli...

Страница 8: ...RODE AND WORK CABLE SIZES FOR ARC WELDING A 7 PARALLELING MACHINES A 8 CONNECTION DIAGRAMS A 9 OPERATION GRAPHIC SYMBOLS USED B 1 POWER UP SEQUENCE B 2 DUTY CYCLE B 2 THERMAL PROTECTION B 2 MAKING A W...

Страница 9: ...the CrossLinc interface for remote voltage setting with CrossLinc compatible feeders reCOMMenDeD prOCesses FX360XL is designed for CC SMAW CC GTAW Touch Start TIG CV GMAW CV FCAW SS CV FCAW G CAG arc...

Страница 10: ...spatter fluidity and bead appearance Full Featured Remote Control Capability Use a foot pedal or hand control to remotely vary output up to 100 ft 30 5 mm away 380 575 VAC 50 60Hz Voltage Input Offers...

Страница 11: ...2 22 13 16 27 87 77 62 POWER SOURCES RECOMMENDED INPUT WIRE AND FUSE SIZES1 VOLTAGE INPUT AMPERES FUSE SUPER LAG OR BREAKER SIZE2 TYPE S SJ SJO AND SJT FLEXIBLE CORD WITH AMBIENT TEMPERATURE OF 30C NO...

Страница 12: ...topple over if this procedure is not followed Lifting The FX360XL has two handles that can be used to lift the machine Both handles should be used when lifting the machine When using a crane or overhe...

Страница 13: ...orce from 10 to 10 8 Local Remote Selector Toggle Switch Sets the control of the output to local output control knob or remote K857 hand amptrol or K870 foot amptrol through the 12 pin or compatible w...

Страница 14: ...A 4 INSTALLATION FX360XL Case BaCk COnTrOls 1 Control Circuit Breaker 20 amps on all models 1 FIGURE A 2...

Страница 15: ...d when the machine is connected to a grid load for servicing a Turn switch 4 to the ON position Switch 4 in the ON Position VRD Enabled Setting 2 Enter VRD Mode VRD Enabled a Turn switch 5 to the ON P...

Страница 16: ...6 INSTALLATION FX360XL analOG WIre FeeDer COnneCTIvITy Picture Function Pin Wiring 3 PIN CONNECTOR A 75 REMOTE POTENTIOMETER COMMON B 76 REMOTE POTENTIOMETER WIPER C 77 REMOTER POTENTIOMETER POSITIVE...

Страница 17: ...oute all cables directly to the work and wire feeder avoid excessive lengths and do not coil excess cable Route the electrode and work cables in close proximity to one another to minimize the loop are...

Страница 18: ...constant current processes Connect the power sources as shown and set the output control of each power sources to one half of the desired arc current FX360XL MACHINE 1 NEGATIVE POSITIVE INPUT TERMINAL...

Страница 19: ...ODE RED D ARC FX360LX WORK WORK CLIP WIRE FEEDER LN 15 K1870 1 CONTROL SETTING WELD MODE WELD TERMINALS REMOTE LOCAL VOLTMETER POLARITY CV CV INNERSHIELD ON LOCAL PROCESS DEPENDENT COnneCTInG ln 15 k1...

Страница 20: ...r anD ln 25X TO THe reD D arC FX360lX ELECTRODE RED D ARC FX350LX WIRE FEEDER LN 25 PRO LN 25 Pipe LN 25 Ironworker LN 25x WORK WORK CLIP CONTROL SETTING WELD MODE WELD TERMINALS REMOTE LOCAL VOLTMETE...

Страница 21: ...YS can burn Wear eye ear and body protection SEE ADDITIONAL WARNING INFORMATION UNDER ARC WELDING SAFETY PRECAUTIONS ON INSIDE OF FRONT COVER OF OPERATING MANUAL GRAPHIC SYMBOLS THAT APPEAR ON THE FX3...

Страница 22: ...able the output and run the cooling fan The displays will remain energized during this time and the thermal light will be illuminated Thermostats are self resetting once the machine cools sufficiently...

Страница 23: ...ion the meter displays the Open Circuit Voltage of the Power Source or four dashes if the output has not been turned on During welding this meter displays actual average volts After welding the meter...

Страница 24: ...C board When VRD is active a green light indicates the open circuit voltage is less than 35V peak a red light indicates the OCV is at or above 35V peak Both lights will illuminate for 5 seconds upon...

Страница 25: ...displays blink indicating that the machine is in the Hold period Output Control Local Remote When the control is set to local no remote potentiometer control plugged into the 12 pin or 14 pin connecto...

Страница 26: ...es the Arc Force to adjust the short circuit current The minimum setting 10 will produce a soft arc and will produce minimal spatter and shallow penetration The maximum setting 10 will produce a crisp...

Страница 27: ...rage is not settable in this weld mode While output is enabled the actual welding amperage will be displayed After welding the meter holds the actual amperage value for 5 seconds Output adjustment whi...

Страница 28: ...ltage that was present during welding for 10 seconds after welding If WFS or V is adjusted during this 10 second period the meters will go back to the pre set value When a LN 25X CrossLinc enabled fee...

Страница 29: ...K4424 1 K4424 1 Flextec 350 Locking Foot Kit Allows the Flextec to lock to the inverter cart Multi Process Switch Cool Arc 55 water cooler K586 1 Deluxe Adjustable Gas Regulator Hose Kit Accommodates...

Страница 30: ...e Hot Start knob and Arc Control knob to the minimum 4 Turn on the Red D Arc FX360LX 5 The display should read Cur CAL 6 Rotate the Hot Start knob until a message scrolls across the screen 7 Adjust th...

Страница 31: ...the screen 8 Toggle the Local Remote switch to save the calibration 9 The display should flash CAL SEt TO resTOre FaCTOry vOlTaGe CalIBraTIOn 1 Connect the resistive load band and test voltmeter to t...

Страница 32: ...exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The second column labeled POSSIBLE CAUSE lists the obvious external possibilities that may...

Страница 33: ...for correct remote control connection and operation Thermal symbol is lit 1 Check for proper fan operation Check for material blocking intake or exhaust louvers Blow air in the rear louvers to clear d...

Страница 34: ...Remote Re trigger to recover from error Weld Terminals Local Toggle Remote Local Switch to recover from error 31 Primary Overcurrent Peak current through the transformer primary has exceeded its thre...

Страница 35: ...as either gone too high or too low Verify all three phases of the AC input are connected E 4 TROUBLESHOOTING FX360XL If for any reason you do not understand the test procedures or are unable to perfor...

Страница 36: ...6 4 J46 3 NEG DECK FRONT LEFT CB2 20A CASE BACK D1 DECK CENTER J46 2 J46 1 J40 1 J40 4 401 404 RELAY_COM RELAY_ 15V INPUT BOARD DECK FRONT RIGHT SWITCH BOARD J10 1 421 422 J10 2 J10 3 J10 4 J10 5 J10...

Страница 37: ...LAY_ 15V INPUT BOARD DECK FRONT RIGHT SWITCH BOARD J10 1 421 422 J10 2 J10 3 J10 4 J10 5 J10 6 J10 7 J10 8 J42 1 421 425 J42 2 J42 3 J42 4 J42 5 J42 6 J42 7 J42 8 422 426 423 427 424 428 424 425 428 4...

Страница 38: ...E 7 DIAGRAMS FX360XL 25 70 13 32 16 59 22 92 DIMensIOnal prInT...

Страница 39: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 40: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 41: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information o...

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