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1.3 Additional Health & Safety for Woodturning Lathes

Safe Operation
Familiarise yourself with the machine 

•   Machining operations using wood turning lathes have a history of 

serious accidents. Most serious accidents resulted from the work piece 

being thrown from the lathe whilst turning. Other accidents can be 

caused by loose clothing being drawn in to the rotating work piece or 

hands becoming trapped between the rotating work piece and fixed 

parts of the lathe.

2. Before switching the machine ‘ON’ 

•   Before attaching a work piece to a faceplate, always prepare it to be as 

round as possible. This will minimise vibration whilst turning. For further 

instructions please see the section of this manual entitled 

Intended 

Use of the Lathe & Basic Woodturning Instructions

.

•   Adjust the tool rest to the correct height and distance from the work 

piece and check that all fixings are secure.

•   Check that the size of the work piece is within the safe working capaci-

ties of the lathe as detailed in the manual.

•   Select the correct speed according to the size and type of work piece.  

The slowest speed is the safest speed to start any new work piece.

•   Always rotate the work piece by hand before starting the lathe to en-

sure it does not come into contact with the tool rest. If the work piece 

strikes the tool rest during operation, it could be split and thrown from  

the lathe.

•   When using a faceplate always ensure the work piece is well secured 

with screws of a suitable diameter and length.

•   Remove any loose knots and bark from the work piece before mounting 

it to the lathe.

•   If mounting a work piece between centres, always ensure that the 

tailstock is correctly adjusted and fully secure. Check that the locking 

handle for the tailstock barrel is fully tightened.

3. Whilst using the lathe 

•   Do not allow the turning tool to dig in to the work piece, which could 

result in the work piece splitting or being thrown from the lathe. Al-

ways position the tool rest at the correct height. For further instructions 

please see the section of this manual entitled 

Intended Use of the 

Lathe & Basic Woodturning Instructions

•   Before starting to machine a work piece that is off centre or not 

perfectly round, always set the machine to the slowest speed and 

gradually increase speed as the work piece becomes more balanced as 

material is removed. Running the lathe too fast could cause the work 

piece to be thrown from the lathe or the turning tool to be snatched 

from  

your hands.

•   Always store turning tools in a safe place away from the work area of 

the lathe. Never reach over the rotating work piece to reach for turning 

tools or accessories.

•   Never attempt to adjust the position of the tool rest whilst the machine 

is running. Always switch the machine ‘OFF’ and wait until the work 

piece has stopped rotating before attempting any adjustments.

•   Do not mount a work piece that contains excessive splits or loose knots 

or bark.

•   Keep firm hold and control of the turning tool at all times. Use extreme 

caution when knots and voids are exposed in the work piece. 

•   Finish all hand sanding before removing the work piece from the lathe. 

Do not exceed the speed used for the last cutting operation. For further 

instructions please see the section of this manual entitled 

Intended 

Use of the Lathe & Basic Woodturning Instructions

.

•   Do not attempt to remount a work piece that has been turned on a 

faceplate unless you are deliberately turning eccentric work. You cannot 

remount faceplate turned work and expect it to run true, as the timber 

will have expanded or contracted.

•   Do not remount a work piece that has been turned between centres 

if the original centres have been altered or removed, unless you are 

deliberately turning eccentric work. 

•   If re-mounting any work piece, always set the machine to the slowest 

speed and gradually increase the speed as the work piece becomes 

more balanced as material is removed.

•   Use extra caution when mounting a work piece that has been turned 

between centres to a faceplate, or when mounting a faceplate turning 

between centres, for subsequent machining operations. Always ensure 

that the lathe is set to the slowest speed before switching ON.

•   Do not attempt to perform any machining operations when holding the 

work piece by hand.

•   Do not mount a reamer, milling cutter, wire wheel, buffing wheel, drill 

bit or any other tool to the headstock spindle.

•   Always ensure that the turning tool is in contact with the tool rest and 

fully supported before applying the tool to the work piece.

•   When the tool rest base unit is not in use (e.g. when sanding), it should 

be moved away from the headstock, and the tool rest removed.

4. Maintenance

•   Before attempting any maintenance and particularly when cleaning the 

machine, always remove any accessories and tooling from the machine.

•   Always ensure that any accessories used on the lathe are kept clean 

and free from rust and deposits of resin.

•   Keep all turning tools sharp and in good condition. Check that the 

handles are secure and not split or damaged.

5.

  This machine falls under the scope of the ‘Health & Safety at Work etc. 

Act 1974’, and the ‘Provision & Use of Work Equipment Regulations 

1998’. In addition the elimination or control of risks from wood dust 

is included in the above regulations and the ‘Control of Substances 

Hazardous to Health (COSHH) Regulations 2002’. We recommend that 

you study and follow these regulations. 

     Further guidance is available from The Health & Safety Executive and 

their website www.hse.gov.uk and from the authorised distributor in 

your country (details on back cover of the manual).

1.2 General Health & Safety Guidance

determine that it will operate properly and perform its  
intended function.

•   Check for alignment of moving parts, binding of moving parts, breakage 

of parts and any other conditions that may affect the operation of  
the machine.

•   A guard or other part that is damaged should be properly repaired 

or replaced by a qualified person unless otherwise indicated in this 
instruction manual. 

•   Do not use the machine if the switch does not turn the machine ‘ON’  

and ‘OFF’.

•  Have defective switches replaced by a qualified person.

31. Warning!

 

•   The use of any accessory or attachment, other than those recommended 

in this instruction manual, or recommended by our Company may present 

a risk of personal injury or damage to the machine and invalidation of the 
warranty.

32. Have your machine repaired by a qualified person 

•   This machine complies with the relevant safety rules and standards 

appropriate to its type when used in accordance with these instructions 
and with all of the standard safety guards and equipment in place. Only 
qualified persons using original spare parts should carry out repairs. 
Failure to do this may result in considerable danger to the user and 
invalidation of warranty.

33. Caution! Motor may become hot during use

 

•  It is normal for motors on some machines to become hot to the touch 

during use. Avoid touching the motor directly when in use.

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Страница 1: ...lasses when using woodworking equipment Always read the instructions provided before using woodworking equipment i Kg Version 3 2 January 2015 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Ple...

Страница 2: ...ox to Stand 3 7 Different positions of switch box 4 Adjustment 4 1 Removing Spur Centre from the Headstock 4 2 Attaching Live Centre on the Tailstock 4 3 Removing Live Centre from the Tailstock 4 4 Tightening or Loosening Motor Belt 4 5 Tightening or Loosening Headstock 4 6 Swiveling Headstock 4 7 Adjusting the Tool Rest 4 8 Adjusting Tailstock 4 9 Changing Spindle Speeds 4 10 Variable Speed Switc...

Страница 3: ...g to use the machine Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use suitable protective footwear Use hearing protection Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicates a risk of severe personal injury from electrical shock Risk of personal injury from lifting of he...

Страница 4: ...dling of the machine apply In addition ensure that any vehicles or manual handling equipment used for transportation are of adequate specification 6 The machine should be level and stable at all times When using a leg stand or cabinet base that is designed to be fitted to the machine always ensure that it is securely fastened to the machine using the fixings provided If the machine is suitable to ...

Страница 5: ...roller support stands etc for any work pieces large enough to tip when not held down to the table top Do not use another person as a substitute for a table extension or as additional support for a work piece that is longer or wider than the basic table or to help feed support or pull the work piece Do not attempt to machine more than one work piece at a time When feeding the work piece towards the...

Страница 6: ... faceplate unless you are deliberately turning eccentric work You cannot remount faceplate turned work and expect it to run true as the timber will have expanded or contracted Do not remount a work piece that has been turned between centres if the original centres have been altered or removed unless you are deliberately turning eccentric work If re mounting any work piece always set the machine to...

Страница 7: ...as been purchased from a retailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period 2 Claims Procedure 2 1 In the first instance please contact the Authorised Dealer who sup plied the Product to you In our experience ma...

Страница 8: ...W Motor voltage 230 V Motor frequency 50 Hz Motor speed 1400 rpm Full load current 11 A Weight 210 kg Thread 1 1 4 x 8 TPI or M33 x 3 5 Taper 2 Morse Taper Maximum bowl diameter 762 mm Maximum between centres 950 mm Maximum swing over bed 533 mm Spindle speeds 50 3850 rpm Noise Emission Sound power level 83 dB A Sound pressure level 83 dB A Size W1640 x D545 x H1270 mm 2 Machine Description 2 1 Ma...

Страница 9: ...mbly A B C D E F G H I A 1 x lathe bed including motor transducer and control switch B 2 x stand body C 2 x stand leg D Wrench E Knockout bar F 12 tool rest G 6 tool rest H Loose parts bag I Instruction manual ...

Страница 10: ... the ribbed braces are facing inward and that the leg with four additional holes for the bowl turning rest is at the left headstock end of the machine 2 With assistance lift stand body and carefully position the stand legs to align the bolt holes Secure stand to legs by using eight M10 x 30 hex bolts and eight M10 flat washers Fig 3 3 3 4 Bolting the Lathe to the Stand 1 Lift lathe body by the bed...

Страница 11: ...atches down to secure the switch box in place Fig 3 8 3 7 Different Positions of the Switch Box The Switch box can be attached in two different positions for safety and ease of use when turning Position 1 Fig 3 9 Closest to the headstock is best used when working near the tailstock Position 2 Fig 3 10 Closest to the tail stock is best used when working near the headstock Insertion Pegs Fig 3 6 Mou...

Страница 12: ...ked in position using lever A Fig 4 2 4 4 Removing Live Centre from the Tailstock Insert the knockout bar into the tailstock spindle from the rear of the tailstock to push the live centre out It may be necessary to gently tap the knockout bar with a mallet to loosen the live centre Fig 4 3 4 5 Tightening or Loosening Motor Belt See Fig 4 4 1 To release the belt tension lever pull it towards the he...

Страница 13: ...ever 2 To adjust tailstock barrel in or out loosen locking arm B 4 10 and turn handwheel C Fig 4 10 When the tailstock barrel is in a desired position tighten locking arm B Fig 4 10 3 To adjust clamping action of the tailstock remove it from lathe bed and adjust nut clockwise to increase the clamping force and counter clockwise to decrease the clamping force Fig 4 9 4 9 Changing Pulley Torque Rati...

Страница 14: ...ature work pens and lace bobbins and slow speeds for thread cutting for example These speeds are only to be used by experienced turners who have had adequate training and observe all recommended safety and operating procedures Pulley Speed Ranges Fig 4 13 By changing the belt on to each of the six different pulleys the speed can be varied from 50 rpm to 3850 rpm Please note When using the revering...

Страница 15: ...ects that can not be held suitably in a chuck 2 It can also be used as a safety device to support face plate work for as long as possible especially during roughing down stage A Spur centre Faceplate Fig 4 14 A Fig 4 16 4 Adjustment Fig 4 15 A In the Event of a Blockage or if the Machine Stalls If the lathe stalls due to a dig in simply removing the turning tool from the work piece will normally a...

Страница 16: ...e This will reduce the amount of roughing out needed and also maximise the possible diameter of the final piece 1 Using a square or rectangular profile blank draw two lines one from each opposing diagonal corner to the other at each end of the blank The point where the lines intersect indicates the centre of the blank See fig 8 2 If using irregular shaped timber a centre finder is an invaluable to...

Страница 17: ...e angle of the cutting bevel of the gouge is too shallow and will cause it dig in to the work piece or snatch the tools from your hands Using the Skew Chisel Skew chisels are available in both flat and oval profiles The curved profile is favoured by many as it gives better results more easily Skew chisels are ideal for creating beads refining the profiles and can be used to create a final smooth f...

Страница 18: ... as required Tailstock not running smoothly on bed ways Dirty bed ways and underside of tailstock body Clean bed ways and underside of tailstock body with kerosine or similar Incorrect adjustment on clamp plate Adjust clamp plate nut Toolrest Turning tools not running smoothly across toolrest Damaged surface on toolrest face caused by sharp edge tools Using a fine file smooth surface on top of too...

Страница 19: ... motors can be used simul taneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 kW motor suitable for heavy us age ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can...

Страница 20: ...3 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine exceeds ...

Страница 21: ...12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 ...

Страница 22: ...22 9 Diagrams Components 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 ...

Страница 23: ...tion Motor Carriage bolt Mounting plate Set screw M8X30 Handwheel Set screw M8X16 Hex nut M30 Retaining washer 30 Bearing 6006 Spacer Set screw M8X12 Motor pulley Poly V belt Spindle pulley Headstock Spacer Retaining ring 62 Bearing 6007 Spindle M30X3 5 Key 8X7X40 Bearing plate Set screw M6X12 Face plate Spur centre Centre point Cap nut M6 Pin plate Hex socket head screw Pin tube Spring Pin Cap nu...

Страница 24: ...pealing replacing Directives LOW VOLTAGE DIRECTIVE 2006 95 EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004 108 EC EN55014 1 2006 EN55014 2 1997 A1 2001 A2 2008 EN61000 3 2 2006 EN61000 3 3 2008 and conforms to the machinery example for which the EC Type Examination Certificate No SH09081132 001 SH09081132 002 SH09081133 001 at Intertek Testing Services Shanghai Building No 86 1198 Qinzhou Rd North...

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Страница 28: ... Derbyshire S43 4XA Tel 01246 571 020 Fax 01246 571 030 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower co nz France Robland France Polybois 3 Avenue des Violettes Z A des Petits Carreaux 94384 Bonneuil M...

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