Record Power DML36SH-CAM Скачать руководство пользователя страница 5

5

2. General Health & Safety Guidance

Ensure that you carefully read and fully understand the 
instructions in this manual before assembly, installation and 
use of this product. Keep these instructions in a safe place for 
future reference.
WARNING: 

for your own safety, do not attempt to operate this machine 

until it is completely assembled and installed according to these 
instructions.

WARNING:

  When using any machine, basic safety precautions should 

always be followed to reduce the risk of fire, electric shock and  
personal injury.

Safe Operation
1. Use Personal Protective Equipment (PPE)

 

•   The operation of any machine can result in foreign objects being thrown 

into your eyes, which can result in severe eye damage. Protective 
eyewear or other suitable eye protection or face shield should be used at 
all times. Everyday spectacles only have impact resistant lenses. They are 
not protective eyewear and do not give additional lateral protection.

•   Use respiratory protective equipment (dust mask etc.) if the machining 

operation creates dust. Exposure to high levels of dust created by 
machining hardwoods, softwoods and man made composite boards can 
result in serious health problems. Some imported hardwoods give off 
highly irritating dust, which can cause a burning sensation. The use of 
respiratory protective equipment should not be seen as an alternative to 
controlling the risk of exposure at source by using adequate dust  
extraction equipment. 

•   The use of ear plugs or ear defenders is recommended when the machine 

is in use, particularly if the noise level exceeds 85 dB.

•   Wear suitable protective gloves when handling cutting tools or blades. 

Gloves should NOT be worn when using the machine as they can be 
caught in moving parts of the machine.

•   Non-slip safety footwear is recommended when using the machine and 

handling large work pieces.

2. Dress appropriately

 

•   Do not wear loose clothing, neckties or jewellery; they can be caught in 

moving parts of the machine.

•  Roll up long sleeves above the elbow.
•  Wear protective hair covering to contain long hair.

3. Safety warnings

 

•  Find and read any warning labels on the machine
•   It is important that any labels bearing health and safety warnings are 

not removed, defaced or covered. Replacement labels can be obtained by 
contacting our Customer Service Department.

4. Familiarise yourself with the machine

 

•   If you are not thoroughly familiar with the operation of this machine, 

obtain advice from your supervisor, instructor, or other qualified person or 
contact your retailer for information on training courses. Do not use this 
machine until adequate training has been undertaken.

5. Take care when moving or positioning the machine 

•   Some machines can be very heavy. Ensure the floor of the area  

in which the machine is to be used is capable of supporting  
the machine.

•   The machine and its various components can be heavy.  

Always adopt a safe lifting technique and seek assistance when lifting 
heavy components. In some cases it may be necessary to use mechanical 
handling equipment to position the machine within the work area.

•   Some machines have optional wheel kits available to allow them to be 

manoeuvred around the workshop as required. Care should be taken to 
install these according to the instructions provided.

•   Due to the nature of the design of some machines the centre of gravity 

will be high making them unstable when moved. Extreme care should be 
taken when moving any machine.

6. The machine should be level and stable at all times

 

•   When using a leg stand or cabinet base that is designed to be fitted to 

the machine, always ensure that it is securely fastened to the machine 
using the fixings provided.

•   If the machine is suitable to be used on a workbench, ensure that the 

workbench is well constructed and capable of withstanding the weight 
of the machine. The machine should always be securely fastened to the 
workbench with appropriate fixings.  

•   Where possible, floor standing machines should always be secured to the 

floor with fixings appropriate to the structure of the floor.

•   The floor surface should be sound and level. All of the feet of the 

machine should make contact with the floor surface. If they do not, either 
re-locate the machine to a more suitable position or use packing shims 
between the feet and the floor surface to ensure the machine is stable.

7. Remove adjusting keys and wrenches

 

•   Ensure that all adjusting wrenches and keys are removed before 

switching the machine ‘ON’. There is a risk of severe personal injury or 
damage to the machine from airborne objects.

8. Before switching the machine ‘ON’ 

•  Clear the machine table of all objects (tools, scrap pieces etc.)
•   Make sure there is no debris between the work piece and the  

table / work support.

•   Ensure that the work piece is not pressed against, or touching the saw 

blade or cutting tool.

•   Check all clamps, work holding devices and fences to ensure that they 

are secure and cannot move during machining operations.

•   Plan the way that you will hold and feed the work piece for the entire 

machining operation.

9. Whilst machining 

•   Before starting work, watch the machine while it runs. If it makes 

an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’ 
immediately and disconnect it from the power supply. Do not restart until 
finding and correcting the source of the problem.

10. Keep the work area clear

  

•   Working clearances can be thought of as the distances between 

machines and obstacles that allow safe operation of every machine 
without limitation. Consider existing and anticipated machine needs, 
size of material to be processed through each machine and space for 
auxiliary stands and/or work tables. Also consider the relative position of 
each machine to one another for efficient material handling. Be sure to 
allow yourself sufficient room to safely operate your machines in any  
foreseeable operation.

•   Cluttered work areas and benches create the risk of accidents. Keep 

benches clear and tidy away tools that are not in use.

•   Ensure that the floor area is kept clean and clear of any dust and debris 

that may create trip or slip hazards. 

11. Consider the work area environment

 

•  Do not expose the machine to rain or damp conditions.
•   Keep the work area well lit and ensure that there is artificial lighting 

available when there is insufficient natural light to effectively light the 
work area. Lighting should be bright enough to eliminate shadow and 
prevent eye strain.

•   Do not use the machine in explosive environments eg. in the presence of 

flammable liquids, gases or dust.

•   The presence of high levels of dust created by machining wood can 

present a risk of fire or explosion. Always use dust extraction equipment 
to minimise the risk.

12. Keep other persons away (and pets) 

•  The machine is designed to be used by one person only.
•   Do not let persons, especially children, touch the machine or extension 

cable (if used) and keep visitors away from the work area.

•   Never leave the machine running unattended. Turn the power supply off 

and do not leave the machine unattended until it comes to a  
complete stop.

•   If the work area is to be left unattended, all machinery should be 

switched ‘OFF’ and isolated from the mains power supply.

Содержание DML36SH-CAM

Страница 1: ...sses when using woodworking equipment Always read the instructions provided before using woodworking equipment i Kg Version 2 0 October 2012 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Pleas...

Страница 2: ...er Guarantee 5 Specifications 6 Assembly Instructions 7 Intended Use of the Lathe Basic Woodturning Instructions 8 Control Identification Functions 9 Lathe Operation 10 Maintenance 11 Troubleshooting 12 Spare Parts Identification 13 Electrical Connection Wiring Diagram 14 DML BR Bowl Turning Attachment Assembly EU Declaration of Conformity ...

Страница 3: ...er co uk where you can find various woodturning tuition articles and projects Please ensure you have sufficient basic skills before using this machine Basic lathe use and woodturning operations can be found in this manual in section 8 Record Power and the Environment Considerations of environmental issues are an integral part of the design production and other associated aspects of this product an...

Страница 4: ...ting to use the machine Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use suitable protective footwear Use hearing protection Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicates a risk of severe personal injury from electrical shock Risk of personal injury from lifting of...

Страница 5: ...ll times When using a leg stand or cabinet base that is designed to be fitted to the machine always ensure that it is securely fastened to the machine using the fixings provided If the machine is suitable to be used on a workbench ensure that the workbench is well constructed and capable of withstanding the weight of the machine The machine should always be securely fastened to the workbench with ...

Страница 6: ...se extra supports roller support stands etc for any work pieces large enough to tip when not held down to the table top Do not use another person as a substitute for a table extension or as additional support for a work piece that is longer or wider than the basic table or to help feed support or pull the work piece Do not attempt to machine more than one work piece at a time When feeding the work...

Страница 7: ... operation For further instructions please see the section of this manual entitled Intended Use of the Lathe Basic Woodturning Instructions Do not attempt to remount a work piece that has been turned on a faceplate unless you are deliberately turning eccentric work You cannot remount faceplate turned work and expect it to run true as the timber will have expanded or contracted Do not remount a wor...

Страница 8: ... Product to you In our experience many initial problems with machines that are thought to be due to faulty parts are actually solved by correct setting up or adjustment of the machines A good Authorised Dealer should be able to resolve the majority of these issues much more quickly than processing a claim under the guarantee 2 2 Any damage to the Product resulting in a potential claim under the gu...

Страница 9: ... Please take care to follow all instructions when assembling making sure that all critical kinematic areas are correctly positioned so that you enjoy optimum performance i 5 Specifications Maximum distance between centres 36 914 mm Maximum bowl diameter over bed 9 229mm Maximum bowl diameter with DML BR fitted 12 305 mm Maximum spindle diameter 6 152 mm Pulley speeds 450 950 1500 2000 rpm Spindle ...

Страница 10: ...den bench mounting washers not required on DML24S Legstand for use when mounting to a wooden bench 7 Toolrest 8 2 x angle straps 9 2 x long bolts threaded bar 10 Long stem locking handle M12 bolt toolrest 11 Tailstock centre 12 Two prong drive centre 13 Pry bar 14 2 x allen keys 15 Spanner 16 2 x bed bars separate box 17 2 x bushes 18 2 x washers 19 2 x nyloc nuts 20 Locking handle 11 12 13 14 10 ...

Страница 11: ...ebound from the floor back up the legs and into the bench The legs should be braced at approximately one third of their height from the floor and should be braced both along the length and width of the bench If possible the bench should be bolted to the floor but it should NEVER be fixed to any of the surrounding walls and should ALWAYS be free standing 6 Assembly Instructions cont WARNING Inadequ...

Страница 12: ...useful at this point to make sure that the legs are all aligned correctly and adjust if necessary The bottoms of the legs are angled slightly to provide a solid base During assembly it is possible for the legs to become twisted To align the legs slacken off the nut and twist the legs so the angle on the bottom of the leg lies flat on the floor Fig 6 6B Correct alignment of the legs and bed bars is...

Страница 13: ...e drilled holes 6 Place the square straps on each end of the assembly ensuring that the kinematic locations oppose each other Fig 6 4A i e the raised area on the angle strap opposes the recess on the end bracket 7 Pass the 12mm threaded bar through the angle strap end bracket and bench Place the washer and nut on to the top of the bar and wind down approximately four threads 8 Do this on both end ...

Страница 14: ...to the front of the lathe opposing the raised area on the tailstock Figs 6 8A 6 8B 3 Place the bush onto the tailstock screw Fig 6 9 4 Feed the washer onto the tailstock screw under the bush and tighten the nyloc nut to secure the assembly Fig 6 10 5 Use a spanner to tighten the Nyloc nut on the underside of the tailstock assembly Fig 6 11 Please note Sensitivity of the cam is adjusted with this n...

Страница 15: ...nts are used one for the banjo where kinematic points are not used 3 Place the bush onto the tailstock screw Fig 6 13 4 Feed the washer onto the tailstock screw under the bush and tighten the Nyloc nut to secure the assembly Fig 6 14 4 As before use a spanner to tighten the nyloc nut on the underside of the toolrest assembly Fig 6 15 Please note Sensitivity of the cam is adjusted with this nut To ...

Страница 16: ... 20 Caution This component is very heavy and will not be stable on the bed bars until the nut and bolt are fastened Assistance should be sought 4 Tighten the locking bar into the nut securing the headstock assembly Fig 6 21 5 Rotate the spindle by hand and inspect the drive belt on the pulleys ensuring that it runs true Fig 6 22 If it doesn t remove the first grub screw these are two grub screws i...

Страница 17: ...17 6 Assembly Instructions cont Fig 6 23 ...

Страница 18: ... This will reduce the amount of roughing out needed and also maximise the possible diameter of the final piece 1 Using a square or rectangular profile blank draw two lines one from each opposing diagonal corner to the other at each end of the blank The point where the lines intersect indicates the centre of the blank See fig 8 2 If using irregular shaped timber a centre finder is an invaluable too...

Страница 19: ...e angle of the cutting bevel of the gouge is too shallow and will cause it dig in to the work piece or snatch the tools from your hands Using the Skew Chisel Skew chisels are available in both flat and oval profiles The curved profile is favoured by many as it gives better results more easily Skew chisels are ideal for creating beads refining the profiles and can be used to create a final smooth f...

Страница 20: ... Firmly lock before slide along bed bars and swivel mounting work Toolrest lock Locks toolrest post into base Turn clockwise to lock Toolrest cam lock Locks toolrest base to bed bars Turn clockwise to lock Tailstock cam lock Locks tailstock to bed bars Turn right to lock Position tailstock along bed bars before locking Motor plate clamp Locks motor when belt is tight Loosen to adjust belt for sele...

Страница 21: ...se the lowest speed that produces acceptable results Any item that cannot be turned over the bed bars MUST be turned using the lower speed range Most turning can be safely and effectively achieved between 400 and 2000 rpm The additional speeds achievable with this unit are for specialist turning such as high speeds for miniature work pens and lace bobbins and slow speeds for thread cutting for exa...

Страница 22: ...over 9 Reconnect the power plug to the power source Turn the lathe on and check the spindle If not turning at the desired speed repeat steps above starting with step 1 WARNING Do not operate the lathe without the headstock cover locked in place Loose items clothing or hands may enter the opening and become entangled in rotating parts Serious injury could occur CHANGING THE HEADSTOCK FITMENT To cha...

Страница 23: ...tor Fig 10 1B 2 Release belt tension lever Fig 10 2 3 Supporting the motor with one hand Remove the drive belt from the motor pulley Fig 10 3 Lower the motor and tighten the tension lever 4 Unscrew the Allen bolt and remove this with the washer from the end of the spindle Fig 10 4 5 Remove the top grub screw from the spindle pulley Loosen the bottom dog grub screw a few turns so that the pulley wi...

Страница 24: ...laced the new belt on the spindle pulley proceed to step 13 8 Remove the spindle from the headstock and take out the pulley 9 Using a suitable brass rod or piece of timber knock out the back bearing using a mallet Fig 10 8 This back bearing should now be removed 10 Now that the back bearing has been removed pass a piece of timer or brass rod through from the other direction and knock out the front...

Страница 25: ...olt should only be turned until finger tight Fig 10 13 then apply a 1 4 of turn with an Allen key 17 If not already done the drive belt should now be placed on the motor pulley and the spindle pulley adjusted so as to line up with the motor pulley finally tighten the two grub screws into the spindle pulley Figs 10 14 10 15 18 Re tension belt by applying slight downward pressure on motor then tight...

Страница 26: ... Reduce amount of force being exerted on the turning tool Reduce the spindle speed to provide more torque Reduce amount of force being exerted on the turning tool Sharpen turning tools regularly Sharpen the tool regularly Remove drive centre and ensure that the taper is clean and free from foreign bodies Re seat the drive centre by tapping it firmly in to the headstock spindle using a soft faced m...

Страница 27: ...27 12 Spare Part Identification 28 45 18 ...

Страница 28: ...2ZZ 1 23 ZABE Bearing 6204ZZ 1 24 ZBS Motor plate pivot 1 25 ZCA Pry bar 1 26 ZBO Poly V belt 4 rib 1 27 CLKB M6 Dog point knob 1 28 BOBT Locking Handle M12 Male 2 29 CLRC M8 Ratchet handle Toolrest 1 30 ZABI M10 x 35mm Threaded bar 1 31 ZABK M6 x 18mm Socket head cap screw 6 32 ZABL M6 x 8mm Socket grub screw 3 33 ZABM C Nut M12 5 34 CLRG M10 Ratchet handle 1 35 ZABO Washer M12 7 36 ZABP Washer M...

Страница 29: ...e in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine exceeds 13 A at 230 V...

Страница 30: ... Nut Threaded bar and washer Fig 15 5 7 Check bed rails for alignment as outlined in section 6 before proceeding 8 Secure Bowl Rest Banjo to End Bracket using M12 x 50mm Bolt Washer and M12 Ratchet Handle 9 Adjust banjo toolrest to suit your workpiece Your bowl rest is now ready for use 14 DML BR Bowl Turning Attachment Assembly Bowl Rest Banjo Part No CKBJ M12 x 50mm Bolt Part No AUXB M12 Washer ...

Страница 31: ...ning Lathe 2 Model No DML36SH CAM 3 Serial No Conforms with the following directives MACHINERY DIRECTIVE 2006 42EC LOW VOLTAGE DIRECTIVE 2006 95EC ELECTROMAGNETIC 2004 108EC COMPATIBILITY DIRECTIVE EN55014 1 2006 and its subsequent amendments EN55014 2 1997 A1 EN61000 3 2 2006 EN61000 3 3 1995 A1 A2 and complies with the relevant essential health and safety requirements Signed Dated 01 10 2012 And...

Страница 32: ...k Eire Record Power Ltd Unit B Adelphi Way Ireland Industrial Estate Staveley Chesterfield Derbyshire S43 3LS Tel 01246 561 520 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower co nz Made in China ...

Отзывы: