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UM / UM PLUS

 Chillers and inverter air / water heat pumps with axial fans

 

11

 

 

Models

B* 

D

E**

UM / UM Plus 06

1500 500  400

400

500

UM / UM Plus 08

1500 500  400

400

500

UM / UM Plus 12

1500 500  400

400

500

UM / UM Plus 16

1500 500  400

400

500

* The recommended minimum distance for installation and maintenance. 
** The recommended minimum  distance for assistance and maintenance 

7.4

 

HYDRAULIC CONNECTIONS 

The hydraulic connections have to be installed in accordance with national and local regulations; pipes can be made up of steel, 
galvanized steel or PVC. Pipes have to be designed depending on the nominal water flow and on the hydraulic pressure drops of 
the system. All pipes have to be insulated with closed-cell material of adequate thickness. Chillers have to be connected to piping 
by means of flexible joints. Piping should include: 
• 

Hole thermometers to monitor the system’s temperature. 

• 

Manual gate valves to separate the chiller from the hydraulic circuit. 

• 

Y-shaped metallic filter (to be mounted on the inlet pipe) with a mesh not larger than 1mm. 

• 

Charging group and discharge valve, where necessary. 

 

WARNING: Make sure that, when designing the pipe length and diameter, do not exceed the maximum head loss 
on the plant side, please see the technical data given in the  table of Paragraph 12 (available pressure head).

 

WARNING: Connect the pipes to the attacks by using always key against key system. 

WARNING: The expansion vessel have a limited volume. The installator have to provide a further expansion vessel 
if it is necessary. 
WARNING: Unit water inlet pipe have to be in correspondence with the connection labelled: ”WATER INLET”, 
otherwise the evaporator may freeze. 
WARNING: It is compulsory to install on the WATER INLET connection a metallic filter with a mesh not larger than 
1mm. Should the water flow switch be altered or should the filter not be installed, the warranty will no longer be 
valid. The filter have to be kept clean, so make sure it is clean after the unit has been installed, and then check it 
periodically. 
All units are standard supplied with the water flow switch (factory installed). Should the water flow switch be 
altered, removed, or should the water filter not be installed on the unit, the warranty will be invalidated. Please 
refer to the wiring diagram for the water flow switch electric connections. 

7.4.1

 

Drainage connection 

All UM / UM Plus units have been designed to use their own base as a drain pan; a plastic pipe fitting is standard provided to be 
installed onto the lower part of the unit in the special housing enabling the connection of a drainage pipe. 

 

Each unit is also provided, on the basement of the hydronic kit (accessible from the right sides panels), with a hole that can allow 
to drain any condensation that may escape from plumbing pipes. As well as the pipes are well-insulated, the production of 
condensate is however very low and therefore the connection of  a drainage pipe to that hole is not required. 

7.4.2

 

Plant circuit charging 

 

WARNING: Verify all the charging/topping up operations. 
WARNING: Before beginning the charging/topping up operation of the plant circuit, disconnect the unit for the 
electric power supply. 
WARNING: The charging/topping up of the plant circuit must always be done under controlled conditions of 
pressure (max 1 bar). Make sure that you have installed on the line of charging/topping up a pressure 
reducerdevice and a relief valve. 
WARNING: The water on the charging/topping up pipe must be suitably pre-filtered from any impurities and 
suspended particles. Make sure that you have installed a cartridge filter removable. 

WARNING: Before beginning the charging /topping up operation, unscrew the plug of the air vent valve. Tighten 
the plug after finishing the operation of charging/topping up of the plant circuit system. 

 

Drainage pipe fitting 

Drainage pipe fitting housing

Drainage pipe fitting connected to the unit

Содержание UM 06

Страница 1: ...Chiller and Heat Pumps UM UM PLUS Monoblock Units INSTALLATION TECHNICAL MANUAL High efficiency air to water reversible heat pumps ...

Страница 2: ......

Страница 3: ...or Supervisor Notes Possible wasted electrical or electronic devices products should not be located together with normal domestic waste but disposed according to the current WEEE law in compliance with the European Directive 2012 19 UE Please inform yourself at your local Administration or at your reseller in case the product will be replaced with a similar one ...

Страница 4: ...RAULIC CIRCUIT 9 5 11 FAN SPEED CONTROL 9 6 AVAILABLE VERSIONS 9 6 1 OPTIONAL ACCESSORIES 9 7 INSTALLATION 10 7 1 GENERALITY 10 7 2 LIFTING AND HANDLING 10 7 3 LOCATION AND MINIMUM TECHNICAL CLEARANCES 10 7 4 HYDRAULIC CONNECTIONS 11 7 4 1 Drainage connection 11 7 4 2 Plant circuit charging 11 7 4 3 Plant drainage system 12 7 4 4 Hydraulic circuit 12 7 5 REFRIGERANT DIAGRAM OF UM UM PLUS 06 08 13 ...

Страница 5: ...17 1 EVAPORATOR WATER FLOW RATE 31 17 2 COLD WATER TEMPERATURE SUMMER OPERATION 31 17 3 HOT WATER TEMPERATURE WINTER OPERATION 31 17 4 AMBIENT AIR TEMPERATURE 31 18 CORRECTION FACTORS FOR USE OF GLYCOL 32 19 DIMENSIONS 33 19 1 MODELS UM UM PLUS 06 33 19 2 MODELS UM UM PLUS 08 33 19 3 MODELS UM UM PLUS 12 16 34 20 WIRING DIAGRAMS 35 20 1 MODELS UM UM PLUS 06 08 35 20 2 MODELS UM UM PLUS 12 36 20 3 ...

Страница 6: ...ble inaccuracies in the manual if due to printing or transcription errors The customer shall store any updated copy of the manual or parts of it delivered by the manufacturer as an attachment to this manual The company is available to give any detailed information about this manual and to give information regarding the use and the maintenance of its own units 1 2 GRAPHIC SYMBOLS Indicates operatio...

Страница 7: ...ty which include 89 391 CEE 89 686 CEE 2009 104 CE 86 188 CEE and 77 576 CEE directives Every employer shall implement such provisions and ensure that their workers to respect them We observe therefore that Do not tamper with or replace parts of the equipment without the specific consent of the manufacturer The manufacturer shall have no responsibility whatsoever in case of unauthorised operations...

Страница 8: ...rameters AEL 8 h e 12 h TWA 1000ml m for each of the two components Respiratory protection For rescue and maintenance operation in storage tanks use self contained respirator apparatus The vapors are heavier than air and can cause suffocation by reducing oxygen available for breathing Eyes protection Safety glasses Protection of hands Rubber gloves Hygiene measures Do not smoke PHYSICAL AND CHEMIC...

Страница 9: ...ngers are made up of copper pipes and aluminium fins The diameter of the copper pipes is 7mm for the model 09 and 5 16 for the other models 12 and 15 the thickness of the aluminium fins is 0 1mm The tubes are mechanically expanded into the aluminium fins to improve the heat exchange factor The geometry of these condensers guarantee a low air side pressure drop and then the use of low rotation and ...

Страница 10: ...lled power 5 10 HYDRAULIC CIRCUIT The UM UM Plus chillers units are supplied with an integrated hydraulic circuit including circulating pump with high efficiency DC brushless motor EEI 0 23 suitable for chilled water utilization and directly run by a controller on board plate heat exchanger expansion vessel 2 liters safety valve 6 bar that have to be connected with a colleting tank the automatic a...

Страница 11: ...operations should be carried out only by QUALIFIED PERSONNEL Before any operation on the unit make sure the power supply is disconnected WARNING MOVING PARTS RISK OF DEATH Disconnect the power supply and ensure that the fan is stopped before opening the front panel The temperatures of heads and discharge piping of the compressor are usually high Be careful when working near condensing coils The al...

Страница 12: ...t be installed the warranty will no longer be valid The filter have to be kept clean so make sure it is clean after the unit has been installed and then check it periodically All units are standard supplied with the water flow switch factory installed Should the water flow switch be altered removed or should the water filter not be installed on the unit the warranty will be invalidated Please refe...

Страница 13: ...t valve B Water flow switch G Safety valve C Service valve H Pressure gauge D Pump with DC brushless motor E Expansion vessel During the operations of charging topping up the plugs of the air vent valves must be partially unscrewed to allow air to flow freely out of the valves 1 Plug of the air vent valve You can use the service valve when it is necessary to refill the plant or adapt the concentra...

Страница 14: ... national and international norms in force providing equipment as general magnetothermic circuit breaker differential circuit breakers for each electric line proper grounding for the plant etc Power cables electric protections and line fuses have to be sized according to the specifications listed in the wiring diagram enclosed with the unit and in the electrical data contained in the table of tech...

Страница 15: ...o the plant side N Digital output 230 Vac with changeover contact Power supply neutral terminal 230V AC for 3 way valve for sanitary hot water boiler NO1 Digital output 230 Vac with changeover contact Power supply NO terminal 230V AC for 3 way valve for sanitary hot water boiler to switch over the valve to the boiler side NC2 Digital output 230 Vac with changeover contact Power supply NC terminal ...

Страница 16: ...it DO4 Digital output DO4 230 Vac Phase output 230V 50Hz 5A resistive 1 A inductive optional to be used only on UM unit without antifreeze kit SW Digital input Summer winter switching mode terminal via remote control closed summer open winter SW Digital input Summer winter switching mode terminal via remote control closed summer open winter onoff Digital input Remote on off terminal closed unit ON...

Страница 17: ... crankcase heaters are powered correctly Check out that there is no refrigerant leakage Check out that all the cover panels are installed in the proper position and locked with fastening screws before start up WARNING The unit must be connected to the electrical network and should be in STAND BY mode powered closing the general switch in order to operate the crankcase heaters of the compressor for...

Страница 18: ...cover panels and fix them by means of screws The refrigerant circuits must not be filled with different gas other than that indicated on the nameplate The use of a different refrigerant can cause severe damage to the compressor It s forbidden to use oils other than those specified in this manual The use of a different oil can cause serious damage to the compressor The temperatures of heads and dis...

Страница 19: ...ervice operations in order to reduce as much as possible any refrigerant loss 11 WHEN THE UNIT GOES OUT OF SERVICE Once the unit is arrived at the end of its life cycle and needs to be removed or replaced the following operations are recommended the refrigerant has to be recovered by trained people and sent to proper collecting centre compressors lubricating oil has to be collected and sent to pro...

Страница 20: ...1 63 2 11 2 59 Refrigerant Type R410A R410A R410A R410A Refrigerant quantity kg 1 55 2 10 3 65 3 90 Design pressure high low MPa 4 2 2 7 4 2 2 7 4 2 2 7 4 2 2 7 Hydraulic circuit Water flow rate 3 m3 h 0 99 1 56 2 13 2 44 Available head pressure 3 kPa 56 4 33 4 46 2 38 0 Rated power input of the water pump 3 kW 0 063 0 063 0 087 0 087 Max power input of the water pump kW 0 063 0 063 0 087 0 087 Ma...

Страница 21: ...lways to the technical data label stuck on rig ht side panel of the unit 14 HEAT PUMPS AVAILABLE HEAD PRESSURE Below the characteristic curves corresponding to Head pressure Water flow without head losses of the hydronic kit The optimal operating point is shown on each curve under the specified conditions at the apex 3 p 19 The circuit s plant must be designed so as to ensure the nominal water flow r...

Страница 22: ...RVES 15 1 MODELS UM UM Plus 06 08 0 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 Q m h 0 1 2 3 4 5 6 7 m H 0 10 20 30 40 50 60 kPa p 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 Q l s 0 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 Q m h 0 10 20 30 40 50 60 W P1 ...

Страница 23: ...umps with axial fans 22 15 2 MODELS UM UM Plus 12 16 0 0 0 4 0 8 1 2 1 6 2 0 2 4 2 8 3 2 3 6 4 0 4 4 Q m h 0 2 4 6 8 m H 0 20 40 60 80 kPa p 0 0 0 2 0 4 0 6 0 8 1 0 1 2 Q l s 0 0 0 4 0 8 1 2 1 6 2 0 2 4 2 8 3 2 3 6 4 0 4 4 Q m h 0 20 40 60 80 100 W P1 ...

Страница 24: ...10 11 12 13 14 15 16 17 18 3 0 3 5 5 0 5 5 4 0 4 5 9 8 7 6 5 10 11 12 13 14 15 16 17 18 0 1 6 4 1 6 0 8 1 0 1 2 air 45 C air 40 C air 35 C air 30 C air 25 C air 20 C air 45 C air 40 C air 35 C air 30 C air 25 C air 20 C Cooling Capacity kW Refrigeration power consumption kW Out water temperature C Out water temperature C ...

Страница 25: ... 4 5 5 0 5 5 6 0 6 5 25 30 35 40 45 50 55 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 air 12 C air 7 C air 2 C air 7 C air 10 C air 15 C air 2 C Heating Capacity kW Heat pump power consumption kW Out water temperature C Out water temperature C air 12 C air 7 C air 2 C air 7 C air 10 C air 15 C air 2 C ...

Страница 26: ... power consumption kW Out water temperature C Out water temperature C 9 8 7 6 5 10 11 12 13 14 15 16 17 18 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 8 5 9 0 9 8 7 6 5 10 11 12 13 14 15 16 17 18 1 0 1 2 2 6 2 8 1 4 1 6 1 8 2 0 2 2 2 4 air 45 C air 40 C air 35 C air 30 C air 25 C air 20 C air 45 C air 40 C air 35 C air 30 C air 25 C air 20 C ...

Страница 27: ... 8 5 9 0 9 5 10 0 25 30 35 40 45 50 55 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 3 2 3 4 3 6 3 8 air 12 C air 7 C air 2 C air 7 C air 10 C air 15 C air 2 C air 12 C air 7 C air 2 C air 7 C air 10 C air 15 C air 2 C Heating Capacity kW Heat Pump power consumption kW Out water temperature C Out water temperature C ...

Страница 28: ...8 5 5 6 5 7 5 8 5 9 5 10 5 11 5 12 5 1 4 1 8 2 2 2 6 3 0 3 4 1 6 2 0 2 4 2 8 3 2 3 6 9 8 7 6 5 10 11 12 13 14 15 16 17 18 Cooling Capacity kW Refrigeration power consumption kW Out water temperature C Out water temperature C air 45 C air 40 C air 35 C air 30 C air 25 C air 20 C air 45 C air 40 C air 35 C air 30 C air 25 C air 20 C ...

Страница 29: ... 50 55 8 9 10 11 12 13 25 30 35 40 45 50 55 2 0 2 5 3 0 3 5 4 0 4 5 5 0 air 12 C air 7 C air 2 C air 7 C air 10 C air 15 C air 2 C air 12 C air 7 C air 2 C air 7 C air 10 C air 15 C air 2 C Heating Capacity kW Heat Pump power consumption kW Out water temperature C Out water temperature C ...

Страница 30: ... 5 10 0 10 5 11 0 11 5 12 0 12 5 13 0 13 5 14 0 9 8 7 6 5 10 11 12 13 14 15 16 17 18 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 3 2 3 4 3 6 3 8 4 0 4 2 Cooling Capacity kW Refrigeration power consumption kW Out water temperature C Out water temperature C air 45 C air 40 C air 35 C air 30 C air 25 C air 20 C air 45 C air 40 C air 35 C air 30 C air 25 C air 20 C ...

Страница 31: ... 9 10 11 12 13 14 15 25 30 35 40 45 50 55 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 Heating Capacity kW Heat Pump power consumption kW Out water temperature C Out water temperature C air 12 C air 7 C air 2 C air 7 C air 10 C air 15 C air 2 C air 12 C air 7 C air 2 C air 7 C air 10 C air 15 C air 2 C ...

Страница 32: ... to be made according to your requests The maximum temperature that can be maintained at the outlet of the evaporator is 25 C Higher temperatures up to a maximum of 40 C can anyway be tolerated during transitions and start up phases of the system In all cases the maximum electrical input occurs for the heat pump operating mode at a water outlet temperature of 58 C and with outdoor temperature of 1...

Страница 33: ...ity correction factor IPCF Input power correction factor WFCF Water flow rate correction factor PDCF Pressure drops correction factor The water flow rate and pressure drop correction factors are to be applied directly to the values given for operation without glycol The water flow rate correction factor is calculated in order to get the same temperature s difference that would be obtained without ...

Страница 34: ...UM UM PLUSChillers and inverter air water heat pumps with axial fans 33 19 DIMENSIONS 19 1 MODELS UM UM Plus 06 IN OUT 1 M 19 2 MODELS UM UM Plus 08 IN OUT 1 M ...

Страница 35: ...UM UM PLUS Chillers and inverter air water heat pumps with axial fans 34 19 3 MODELS UM UM Plus 12 16 IN OUT 1 M ...

Страница 36: ...UM UM PLUS Chillers and inverter air water heat pumps with axial fans 35 20 WIRING DIAGRAMS 20 1 MODELS UM UM Plus 06 08 Temp Sensor Heat Sink ...

Страница 37: ...UM UM PLUS Chillers and inverter air water heat pumps with axial fans 36 20 2 MODELS UM UM Plus 12 Temp Sensor Heat Sink ...

Страница 38: ...UM UM PLUS Chillers and inverter air water heat pumps with axial fans 37 20 3 MODEL UM UM Plus 16 Temp Sensor Heat Sink CN604 CN607 DC DC1 DC2 DC DC1 DC2 20A 5mH Reactor ...

Страница 39: ...tted onto the E503 built in wall boxes 21 1 CONNECTION OF THE REMOTE CONTROL TO THE MINICHILLER 5 to connect to the reference GNDR terminal of the output terminal block of the unit 6 to connect to R output terminal of the output terminal block of the unit 7 to connect to R output terminal of the output terminal block of the unit 8 to connect to 12V output terminal of the output terminal block of t...

Страница 40: ... 8 6 4 2 0 0 10 8 6 4 2 10 8 6 4 2 0 0 10 8 6 4 2 10 8 6 4 2 0 0 10 8 6 4 2 10 8 6 4 2 0 0 10 8 6 4 2 10 8 6 4 2 0 0 10 8 6 4 2 10 8 6 4 2 0 0 10 8 6 4 2 10 8 6 4 2 KIT RDZ WALL BOILER STORAGE TANK Notes solution with additional circulation pump boiler input from UM unit UM with integration logic setting and additional producer management storage tank acting as hydraulic separator domestic water s...

Страница 41: ... 8 6 4 2 0 0 10 8 6 4 2 10 8 6 4 2 0 0 10 8 6 4 2 10 8 6 4 2 Diverting valve for DHW DHW sensor KIT RDZ 300 liters WALL BOILER max 45 C Diverting valve for system integration and DHW limit for boiler temperature Users Storage Tank recommended temperature 45 C Notes solution with one circulation pump within the UM unit boiler input from UM unit condensation boiler setting between 35 45 C UM with in...

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Страница 44: ...9120487 01 12 2016 bit ly rdzwebsite ...

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