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Finned copper tube gas boilers & water heaters – Boiler Manual

Finned copper tube gas boilers & water heaters – Boiler Manual

39

F

Model Size with Item Quantities Below

Ref # Name of Part

Part #

500

750

1000

1250

1500

1750

2000

NS

Rating Plate

82-0054

1

1

1

1

1

1

1

NS

Futera Fusion Overlay (HeatNet)

82-0313

1

1

1

1

1

1

1

77

Keypad Overlay

82-0189

1

1

1

1

1

1

1

78

Mini Fan

12-0021

1

1

1

1

1

1

1

79

Air Shutoff  Valve

11-0376

1

1

1

1

1

1

1

80

Pilot Tube 3/8

62-0102

2

2

2

2

2

2

2

81

Pilot Orifi ce, NG

10-0140

1

1

1

1

1

1

1

Pilot Orifi ce, LP

10-0139

1

1

1

1

1

1

1

82

Mini Peeper C7027A

16-0009

1

1

1

1

1

1

1

85

Turbo Pilot Torch

70-2559

1

1

1

1

1

1

1

86

1/2" Aluminum Tubing

62-0103

1

1

1

1

1

1

1

NS

Spark Rod Assembly 

70-2566

1

1

1

70-2567

1

1

1

1

83

Spark Plate Gasket

06-0102

1

1

1

06-0037

1

1

1

1

84

Electrode

16-0335

1

1

1

1

1

1

1

NS

Spark Rod O'ring

06-0008

1

1

1

1

1

1

1

NS

Silicone

66-0151

1

1

1

1

1

1

1

NS

Silicone Tubing

06-0051

2

2

2

2

2

2

2

NS

Vent Termination Hood 7"

09-0140

1

1

1

1

Vent Termination Hood 8"

09-0113

1

Vent Termination Hood 10"

09-0115

1

1

NS

Air Intake Hood 6"

09-0102

1

1

1

Air Intake Hood 8"

09-0103

1

Air Intake Hood 10"

09-0104

1

Air Intake Hood 12"

09-0105

1

1

REPAIR PARTS 

(CONTINUED)

Содержание Gas boilers

Страница 1: ...ction Construction dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The boiler ca...

Страница 2: ...RESSURE VESSEL CODE SECTION IV FOR A MAXIMUM ALLOWABLE WORKING PRES SURE OF 160 PSI 1103 kPa WATER BEFORE YOU START 2 RATINGS CAPACITIES 3 BOILER WATER HEATER LOCATION 3 COMBUSTION AIR VENTILATION 3 G...

Страница 3: ...se to a chimney or outside wall and have adequate fresh air forcombustion Ensurethattheboiler waterheaterislevelfrom front to back and from side to side Use metal shims to level the boiler water heate...

Страница 4: ...ely communicate with the outdoors must be present The upper opening must be within 12 in 305 mm of but not less than 3 in 76 mm from the top of the enclosure The bottom opening must be within 12 in 30...

Страница 5: ...e building structure and not by the boiler water heater Appropriate thimbles and fire stops must be used where required Common vent systems must be properly engineered and sized please contact the fac...

Страница 6: ...exceed5 ft 1 5 m they must be supported at 3 ft 0 9 m intervalswith overhead hangers Theventsystemmust bepitcheddown towardthe ventterminal 1 4 in ft 20 mm m If anypartofasinglewallmetalventsystempass...

Страница 7: ...on air and venting for single or multiple units exhaust and combustion air terminalsmustbeinstalledonthesameplane outsidewall in order to prevent pressure differences due to prevailing winds Incoldcli...

Страница 8: ...3 Vertical Air Intake and Venting for a Direct Vent System Locate exhaust terminal downwind to reduce flue gas recirculation Figure 4 Horizontal Air Intake and Venting for Multiple Direct Vent Systems...

Страница 9: ...ng A through inspection of the masonry chimney must be performed to ensure that the chimney is clean properly constructed lined and sized Exterior masonry chimneys should not be used unless properly l...

Страница 10: ...If horizontal runs exceed 5 ft 1 5 m they must be supported at 3 ft 0 9 m intervals with overhead hangers The vent connector should be sloped up toward the chimney at a minimum rate of 1 4in ft 21 mm...

Страница 11: ...served 1 AcontinuousflowofwaterthroughtheunitMUSTbemaintained The pump responsible for flow through the boiler water heater must run continuously 2 An ethylene glycol water mixture suitable for the mi...

Страница 12: ...the pump on each time the burner fires and runs the pump for 20 to 600 seconds after the call for heat is satisfied The maximum allowable primary heat exchanger temperature rise is 35 F 19 4 C The max...

Страница 13: ...Drain Valve Typ 3 Way Mixing Valve Item Number Description 1 3 Way Valve 2 Air Purging Valves 3 Flow Switch 4 Circulator 5 Pressure Relief Valve 6 T P Gauge 7 Primary Heat Exchanger Drain Valves 8 Co...

Страница 14: ...boiler is filled Use purge valves provided Purge valve may be located on pump flange On multiple boiler installations the flow switch may fail due to trapped air See manual for procedure 3 All boiler...

Страница 15: ...m 3 way valve after the boiler is filled Use purge valves provided Purge valve may be located on pump flange On multiple boiler installations the flow switch may fail due to trapped air See manual for...

Страница 16: ...be consulted when these water conditions are encountered See Table 8 RBI water heaters are designed to run scale free Due to the extreme variables of water conditions world wide it is necessary to con...

Страница 17: ...w Rate gph t deg f Flow Rate gph t deg f Flow Rate gph t deg f 60 614 96 833 106 1050 112 1460 101 1664 106 1859 111 2118 111 80 753 76 998 86 1245 92 1768 81 2000 86 2205 91 2520 91 100 999 56 1268 6...

Страница 18: ...d heater flow 5 Hot water tanks should be equipped with a combination temperature pressure relief valve 6 MA Code requires an 1 8 in hole in check valve to compensate for thermal expansion 7 Boiler an...

Страница 19: ...mum combined heater flow 5 Hot water tanks should be equipped with a combination temperature pressure relief valve 6 MA Code requires an 1 8 in hole in check valve to compensate for thermal expansion...

Страница 20: ...hould be used in conjunction with Table 11 to ensure that the gas supply piping has the capacity to meet the demand Figure 14 depicts the proper way to connect the boiler water heater to the gas suppl...

Страница 21: ...of 14 awg Use appropriate wiring materials for units installed outdoors The wire size must be compatible with the total amp draw of the circuit Refer to the wiring diagram supplied with the boiler wa...

Страница 22: ...if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water N...

Страница 23: ...lbow pressure Table 13 The low fire O2 CO2 can be adjusted in the field by opening the low fire adjustment door located on the forward facing side of the main gas valve see Figure 15 Inserting an alle...

Страница 24: ...setting 2 Turnoffallelectricpowertotheboilerifserviceistobeperformed 3 Close the manual main and pilot gas shut off valves COMMENT COUPER L ADMISSION DE GAZ DE L APAREIL 1 R glez le thermostat la tem...

Страница 25: ...follows LP Nat Minimum in WC 2 2 Maximum in WC 14 14 Measure pressure when the boiler is firing at full rate Low gas pressure could indicate undersized gas line or insufficient gas supply Static and...

Страница 26: ...20mA signal can be used to control HeatNet equipped boilers Method 1 A 4 20mA signal can be used to directly modulate each boiler from a remote panel or building management system On multiple boiler i...

Страница 27: ...nned copper tube gas boilers water heaters Boiler Manual Finned copper tube gas boilers water heaters Boiler Manual 27 F RIOM 86 Figure 19 RBI Field Wiring to HeatNet Board BoardRevision 2 0 and Great...

Страница 28: ...he display will also list faults should the unit fail to operate An explanation of each status message and fault can be locatedinHeatNetControlManualunderstatusscreenfaultdisplay section STATUS SCREEN...

Страница 29: ...on or use as a field interlock The interlock is located on J11B SPARE 4 FAULT SYSTEM SET 160 F INTERLOCK SPARE 4 FLOW SWITCH ERROR Once the Futera Fusion series boiler receives a call for heat it clos...

Страница 30: ...TEM SET 160 F OPEN OUTSIDE SENSOR SHORTED SENSOR If the shorted sensor fault is displayed the sensor in the position reported was originally detected but has since shorted The boiler will shut down on...

Страница 31: ...l with some types of gases Black soot indicates poor combustion Green deposits indicate condensation due to low return water temperatures In either case the heat exchanger must be cleaned thoroughly a...

Страница 32: ...pressure If it does contact a qualified service technician to have it inspected NEVER try to clean or repair the relief valve If the valve fails to operate properly have it replaced 5 Theaquastathighl...

Страница 33: ...k for 24 VAC on J11A J11B to identify which interlock has tripped Reset the Interlock or check for disconnected wiring or shorts The Air Pressure from UV Sensor interlock if displayed will allow the b...

Страница 34: ...Fi d b b il h B il M l Finned copper tube gas boilers water heaters Boiler Manual 34 F F Figure 21 Repair Parts REPAIR PARTS 34...

Страница 35: ...Finned copper tube gas boilers water heaters Boiler Manual Finned copper tube gas boilers water heaters Boiler Manual 35 F REPAIR PARTS CONTINUED...

Страница 36: ...ket 06 0022 1 1 1 1 1 1 1 NS Gas Injectors NG 10 1009 1 1 1 1 Gas Injectors NG 10 1002 1 1 1 Gas Injectors LP 10 1010 1 1 1 1 1 1 1 21 Firing Valve 1 11 0456 1 1 Firing Valve 1 1 4 11 0457 1 1 Firing...

Страница 37: ...on prior to 0209 must replace 70 2516 1R 1 combustion chamber top panel 36 70 2517 1R 1 70 2518 1R 1 70 2519 1R 1 70 2520 1R 1 70 2521 1R 1 Heat Exchanger Assembly Copper 70 2186 1R 1 Bronze 70 2187 1...

Страница 38: ...4 Main Board HeatNet green 16 0038 1 1 1 1 1 1 1 55 Display Board HeatNet 40 0088 1 1 1 1 1 1 1 NS Ribbon Cable 40 0115 1 1 1 1 1 1 1 NS Power Switch 48 0013 1 1 1 1 1 1 1 NS Toggle Switch Remote Loca...

Страница 39: ...1 1 1 1 1 Pilot Orifice LP 10 0139 1 1 1 1 1 1 1 82 Mini Peeper C7027A 16 0009 1 1 1 1 1 1 1 85 Turbo Pilot Torch 70 2559 1 1 1 1 1 1 1 86 1 2 Aluminum Tubing 62 0103 1 1 1 1 1 1 1 NS Spark Rod Assem...

Страница 40: ...the bottom of the electrical panel Disable any external call for heat and toggle the remote local switch to REMOTE 1 Toggle the LOW FIRE switch to cycle the boiler then hold at trial for pilot ignitio...

Страница 41: ...F 15 TIMES THE DELTA T BETWEEN THE HEATER IN LET AND OUTLET IS CRITICAL TO PROP ER FLOW BEFORE YOU LEAVE THE JOB SITE YOU MUST RECORD THE DELTA T THIS READING SHOULD NOT EXCEED 35o F 19 4o C NOR BE LO...

Страница 42: ...t terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBST...

Страница 43: ...tructions for proper pump performance Chemical corrosion no corrosive chemical freon dry cleaning chemicals degreasing liquids chlorine or any chemicals that produce hydrochloric acid can be present i...

Страница 44: ...ht 2012 Mestek Inc 260 North Elm Street 7555 Tranmere Drive Westfield MA 01085 Mississauga Ontario L5S 1L4 Canada Phone 413 568 9571 Phone 905 670 5888 Fax 413 568 9613 Fax 905 670 5782 www rbiwaterhe...

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