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LSXLF-IOM-4

82-0652

Boiler Manual

Installation and Operation 
Instructions

Also read and follow:

 

HeatNet Control Manual

  This manual is intended only for use by a qualified heating installer/technician. Read and follow this manual, all supplements and related 

instructional information provided with the boiler. Install, start and service the boiler only in the sequence and methods given in these 

instructions. Failure to do so can result in severe personal injury, death or substantial property damage.

 

Do not use the boiler during construction.

 Construction dust and particulate, particularly drywall dust, will cause contamination of 

the burner, resulting in possible severe personal injury, death or substantial property damage.  The boiler can only be operated with a dust-

free air supply. Follow the instruction manual procedures to duct air to the boiler air intake. If the boiler has been contaminated by operation 

with contaminated air, follow the instruction manual guidelines to clean, repair or replace the boiler if necessary.

  Affix these instructions near to the boiler. Instruct the building owner to retain the instructions for future use by a qualified service technician, 

and to follow all guidelines in the User’s Information Manual.

2/2021  Copyright 2017 Mestek, Inc.

Finned Copper Tube

Gas Boilers 

(MB6000, MB8000, 

MB10000)

Содержание FUTERA XLF MB6000

Страница 1: ...Construction dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The boiler can onl...

Страница 2: ...g switch 10 Blocked air switch 2 Blower and motor 15 Pilot gas valve and pilot gas pressure regulator 17 LWCO Boiler water inlet 8 Gas valve 20 High gas pressure switch 21 Low gas pressure switch Powe...

Страница 3: ...anual The owner should maintain a record of all service work performed with the date and a description of the work done Include the name of the service organization for future reference Direct all que...

Страница 4: ...ear freezing see the FREEZE PROTECTION section Never store combustible materials gasoline or any product containing flammable vapors or liquids in the vicinity of the boiler Failure to comply with thi...

Страница 5: ...s sectional area of not less than 1 in2 per 7 000 Btuh 310 mm2 per kWuptoandincluding1millionBtuh plus1in2 per14 000Btuh 155 mm2 per kW in excess of 1 million Btuh Table 2 Make up Air Louver Sizing In...

Страница 6: ...spacesofthebuilding Turnonclothesdryersandanyappliance not connected to the common venting system Turn on any exhaustfans suchasrangehoodsandbathroomexhaust sothey will operate at maximum speed Do not...

Страница 7: ...OR VERTICAL In this configuration the boiler blower is used topushtheflueproductstotheoutdoorswhiledrawingcombustion airfromtheoutdoors TheIntakeAirOptioninstructionsunderthe Combustion air ventilati...

Страница 8: ...nt DuraSeal Vent Heatfab Saf T Vent Metal Fab CORR GUARD Security Chimneys Secure Seal Schebler Chimney Systems e Vent VAN PACKER CS Z Flex Z Vent Jeremias GOV ICC VIC Table 6 Approved Intake Exhaust...

Страница 9: ...FFNSAU SSD12FFNSAUK SS SSD SWKL12 S2D DWKL SWKL 09 0602 001 09 0116 8000 91401MAD SS14FFNSAU SSD14FFNSAUK SWKL14 S2D 09 0602 002 09 0141 10000 91601MAD SS16FFNSAU SSD16FFNSAUK SWKL16 S2D 09 0602 003 N...

Страница 10: ...t All seams and joints in metal pipesmustbejoinedandsealedinaccordancewiththeventsystem manufacturer s instructions Combination direct vent systems Figure 4 The boiler can be vented vertically with th...

Страница 11: ...as boilers Boiler Manual 11 Figure 2 VENT OPTION 1 DIRECT VENT Horizontal Air Intake and Venting for Multiple Direct Vent Systems CATEGORY IV Figure 3 VENT OPTION 1 DIRECT VENT Combination Direct Vent...

Страница 12: ...cate exhaust terminal downwind fromairintaketoreducepotentialforflue gasrecirculation Failuretocomplycould result in severe personal injury or death Figure 4 VENT OPTION 1 DIRECT VENT Vertical Air Int...

Страница 13: ...Category identification is noted on the unit rating label A thorough inspection of the masonry chimney must be performedtoensurethatthechimneyisclean properlyconstructed linedandsized Exteriormasonry...

Страница 14: ...ation the boiler blower is used to push the flue products horizontally to the outdoors see Figure 7 The air for combustion is taken from the space in which the unit is installed The applicable instruc...

Страница 15: ...ineered system CHIMNEY INSPECTION SIZING CATEGORY I II A thorough inspection of the masonry chimney must be performedtoensurethatthechimneyisclean properlyconstructed lined and sized Exterior masonry...

Страница 16: ...cm from the center line of the terminal E Clearance to unventilated soffit F Clearance to outside corner G Clearance to inside corner H Clearance to each side of center line extended above meter regu...

Страница 17: ...kW and 100 000 Btuh 30 kW 36 in 91 cm for appliances 100 000 Btuh 30 kW 4 ft 1 2 m below or to side of opening 1 ft 300 mm above opening C Clearance to permanently closed window D Vertical clearance t...

Страница 18: ...balcony is fully open on a minimum of two sides beneath the floor NOTES 1 In accordance with the current CSA B149 1 Natural Gas and Propane Installation Code 2 In accordance with the current ANSI Z22...

Страница 19: ...or barometric dampers the barometric dampers may be omitted When required by applicable codes install a thermal spill switch on each barometric damper 2 Install a thermal spill switch on each barometr...

Страница 20: ...lean as stated above De ionized water by itself can be aggressive towards many metals but is perfectly safe when used for dilution of DOWFROST DOWTHERMorUCARTHERMasspecifiedbythemanufacturer Relief va...

Страница 21: ...ional field supplied low water cutoff probe or float Check valve for multiple boiler systems Discharge pipe connection pipe size equal to releaf valve outlet DO NOT restrict flow Discharge so as to av...

Страница 22: ...a typical primary secondary piping system A dedicated pump is used to maintain a constant water flow through the boiler This boiler pump is sized to overcome the head loss of the boiler and near boil...

Страница 23: ...led at a minimum of 12 from primary loop tee supplied Notice These drawings show suggested piping configuration and valving Check with the local codes and ordinances for specific requirements NOTES 1...

Страница 24: ...plied 5 Secondary loop pipe diameter must be sized large enough to handle maximum flow through all units 6 For HeatNet operation a sensor is required and installed at a minimum of 12 from primary loop...

Страница 25: ...en may require water temperatureslessthan120o F 49o C Localcodesmust be complied with General piping requirements TheFuteraXLFcanbeusedincombinationwithanindirecttankto providehotwaterfordomesticuse P...

Страница 26: ...ermal expansion must be installed in the waterheatingsystemifbackflowprevention devices are installed Pump Requirements This low mass boiler requires a continuous minimum water flow for proper operati...

Страница 27: ...ng con guration and valving Check with local codes and ordinances for speci c requirements FLOW FLOW FLOW COLD WATER MAKE UP COLD WATER MAKE UP FILL SUPPLY Circulator Return Bronze Pump 1 2 4 5 2 3 5...

Страница 28: ...applicable provisions ofthelocalbuildingcodes Canadianinstallationsmust complywithCAN CGAB149 1orB149 2Installation Code Failuretocomplywiththiswarningcanresultin extensive property damage severe pers...

Страница 29: ...ak tested before putting the boiler into operation Neveruseanopenflametotestforgasleaks Alwaysuse anapprovedleakdetectionmethod Failuretocomply withthiswarningcancauseextensivepropertydamage severe pe...

Страница 30: ...em pump s and all radiation units must be operated during this time Ensure that the make up water valve is open Shuttheboileroffandopenthebleedvalvestopurgetheairtrapped in the heating system piping C...

Страница 31: ...ilot ignition trial Main Run Input 1 The main gas valve opens 2 The ignition transformer is de energized 3 The pilot solenoid valve closes 4 The blower stays at the minimum input setting for 3 seconds...

Страница 32: ...enter the pilot ignition cycle 16 If pilot lights indicated by a good flame signal 5 0 V DC proceed to step 18 See Honeywell R7800 literature for use of a meter to check flame signal if keypad readout...

Страница 33: ...ctory LPCombustionValuesare located on Combustion Data label To ensure proper boiler operation boilers CAT IV thatuseroomairandventedsidewallmustnotbefired at less than 33 input 5 Observetheburnerflam...

Страница 34: ...iler allows for many modes of operation and control methods Reference the XLF HeatNet Control IOM TO TURN OFF GAS TO APPLIANCE 1 Set the operating control to its lowest setting 2 Turn off all electric...

Страница 35: ...einletis listed in the Table above If the gas pressure is above the limit in the table below a lock up style gas pressure regulator suitable for dead end service such as an Equimeter or Fisher must be...

Страница 36: ...ectrical power to the boiler 2 RemoveburnerfollowingtheinstructionsintheBurnerRemoval section 3 Remove the front jacket panel and combustion chamber door 4 Inspect the inside and outside of the heat e...

Страница 37: ...hen water flow is not present 4 The relief valve should not weep or discharge water at normal system pressure this may be due to thermal expansion in a closedwatersupplysystem Ifitdoes contactaqualifi...

Страница 38: ...8000 10000 ONLY TAPPING PLUGGED FOR XLF 6000 PILOT GAS REGULATOR RS 005 JEWEL ORIFICE PILOT AIR LS OPEN TO ASCO VALVE OUTLET SIDE RS MAIN BLOWER RS OPEN BLOCKED FLUE RS NIPPLE COUPLING INTO COMB CHAMB...

Страница 39: ...00 ONLY 24 35 34A 37 38 46 13 31 59 15B 15 15A 60 60A 60B 58 36 45 41 33 32 30 29 44 39 26 69 80 SEE VIEW D 27 28 SEE VIEW B 23 25 24 4 5 6 2 1 8 3 10 12 1 5 7 SEE VIEW A SEE VIEW C XLF 6000 ONLY XLF...

Страница 40: ...TINUED Figure 25 Figure 20 Electrical Components 67 58A 58D 58C 62 66 58 65 64 58B 22 19 18 17 21 VIEW A VIEW B XLF 8000 10000 GAS TRAIN XLF 6000 GAS TRAIN 21 17 18 19 21 18 19 17 22 22 54 55 49 48 53...

Страница 41: ...0454 1 1 23 Blower 230V 460V 12 0019K 2 Blower 575V 12 0019 002K 2 Blower 208 230 460V 12 0023K 2 2 Blower 575V 12 0023 002K 2 2 NS Gas Injectors NG 10 1007 2 2 10 1002 2 Gas Injectors LP 10 1008 2 2...

Страница 42: ...Pressure Switch 11 0419 4 6 6 52 Fan Prove Switch 11 0420 2 2 2 11 0419 2 2 2 53 Transformer 50 VA 15 0007 2 2 2 NS High Limit Jumo MB 14 0013 2 2 2 NS High Limit Jumo MB Auto Reset 14 0114 2 2 2 NS T...

Страница 43: ...y Overload 6 4 32 Amp 7 5HP 15 0224 1 73 Fuse 3HP 230V pump 48 0627 3 Fuse 5HP 460V pump 48 0639 3 Fuse 7 5HP 600V pump 48 0646 3000 3 74 Fuse 15Amp 600V VFD 48 0609 1000 6 6 6 79 Keypad Overlay 82 07...

Страница 44: ...l on the main HeatNet board Also locate the manometer test manifold in the bottom of the electrical panel 1 Disable any external call for heat and toggle the remote local switch to REMOTE 2 Toggle the...

Страница 45: ...werreturntemperaturesislikelytocausecondensationintheprimaryheatexchanger resultingincorrosionandpossible failure of the heat exchanger COMMISSIONING THE BOILER UNIT CYCLED MINIMUM OF 15 TIMES THE DEL...

Страница 46: ...inal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GASVENTDIRECTLYBELOW KEEPCLEAROFALL OBSTRUCTIONS g I...

Страница 47: ...opperfinboilersshouldnotoperatewithareturnwatertemperaturelessthan110 F 43 Catmosphericcombustion 125 F 52 C fan assist combustion 125 F 52 C fan assist combustion Dominator LCD Futera II 140 F 60 C f...

Страница 48: ...t 2017 Mestek Inc 260 North Elm Street 7555 Tranmere Drive Westfield MA 01085 Mississauga Ontario L5S 1L4 Canada Phone 833 265 5371 Phone 905 670 5888 Fax 413 568 9613 Fax 905 670 5782 www rbiwaterhea...

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